Re-implementation of rustbootd's ecat_el6695_* examples as a single binary with fixes found in review and on hardware: - DC-follow PLL hardened against period-2 hunting: slew-limited anchor (+/-50us/cycle), bistable-trap snap re-anchor, re-prime on stale deadline - drift-free absolute-grid ticker mode; probe mode for timestamp forensics - bounded-memory online stats (histograms), graceful SIGINT/SIGTERM shutdown with full report, error-streak abort - timestamp plausibility filter comparing against the previous raw sample (avoids the deadlock after a startup outlier) - XFC scope waveform options: --el2202 (with --el2202-dual), --el2262, --el1252 latch timestamp readback with per-channel edge statistics - register access unified in regs.rs: named bit constants everywhere, read-modify-write for enable/activation bytes - vendored patched ethercrab 0.7.1 (sdo_write_complete, send_raw_coe) Verified on J1900 (PREEMPT_RT 6.6.135): 600k cycles/600s exact 1 kHz, tx/rx zero errors, phase_err p50=164us std=5us; EL2202<->EL1252 loopback edge interval mean 2000.24us std=24.65us.
403 lines
14 KiB
Rust
403 lines
14 KiB
Rust
//! Run example with Distributed Clocks, using experimental XDP driver on Linux for better network
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//! performance. The cycle time is 100us, which can be challenging for some machines to run, but is
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//! easily possible on a Raspberry Pi 5 with some tuning.
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//!
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//! Requires a decent amount of Linux system tuning, including but not limited to:
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//!
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//! - PREEMPT-RT patches
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//! - `tuned-adm profile realtime`
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//! - `isolcpus=0`
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//! - `ethtool -C enp2s0 tx-usecs 0 rx-usecs 0`
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//! - `ethtool -A enp2s0 rx off tx off autoneg off`
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//! - `ethtool -L enp2s0 combined 1`
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//! - Setting IRQ affinity to the same core as the TX/RX task with e.g. `sudo sh -c "echo '1' >
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//! /proc/irq/124/smp_affinity"`
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use core_affinity::CoreId;
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use env_logger::Env;
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use ethercrab::{
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DcSync, MainDevice, MainDeviceConfig, PduStorage, RegisterAddress, Timeouts, TxRxResponse,
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error::Error,
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std::{ethercat_now, tx_rx_task_xdp},
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subdevice_group::{CycleInfo, DcConfiguration},
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};
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use futures_lite::StreamExt;
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use std::{
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sync::{
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Arc,
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atomic::{AtomicBool, Ordering},
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},
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thread,
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time::{Duration, Instant},
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};
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use ta::Next;
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use ta::indicators::ExponentialMovingAverage;
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use thread_priority::{
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RealtimeThreadSchedulePolicy, ThreadPriority, ThreadPriorityValue, ThreadSchedulePolicy,
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};
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/// Maximum number of slaves that can be stored. This must be a power of 2 greater than 1.
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const MAX_SUBDEVICES: usize = 16;
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const MAX_PDU_DATA: usize = PduStorage::element_size(1100);
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const MAX_FRAMES: usize = 32;
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const PDI_LEN: usize = 64;
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static PDU_STORAGE: PduStorage<MAX_FRAMES, MAX_PDU_DATA> = PduStorage::new();
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const TICK_INTERVAL: Duration = Duration::from_micros(100);
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fn main() -> Result<(), Error> {
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env_logger::Builder::from_env(Env::default().default_filter_or("info")).init();
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let interface = std::env::args()
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.nth(1)
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.expect("Provide network interface as first argument.");
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log::info!("Starting XDP demo...");
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log::info!("Run with RUST_LOG=ethercrab=debug or =trace for debug information");
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let (tx, rx, pdu_loop) = PDU_STORAGE.try_split().expect("can only split once");
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let maindevice = Arc::new(MainDevice::new(
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pdu_loop,
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Timeouts {
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wait_loop_delay: Duration::from_millis(5),
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state_transition: Duration::from_secs(10),
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pdu: Duration::from_millis(2000),
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..Timeouts::default()
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},
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MainDeviceConfig {
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dc_static_sync_iterations: 10_000,
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..MainDeviceConfig::default()
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},
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));
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let mut tick_interval = smol::Timer::interval(TICK_INTERVAL);
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thread_priority::ThreadBuilder::default()
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.name("tx-rx-thread")
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// Might need to set `<user> hard rtprio 99` and `<user> soft rtprio 99` in `/etc/security/limits.conf`
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// Check limits with `ulimit -Hr` or `ulimit -Sr`
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.priority(ThreadPriority::Crossplatform(
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ThreadPriorityValue::try_from(49u8).unwrap(),
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))
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// NOTE: Requires a realtime kernel
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.policy(ThreadSchedulePolicy::Realtime(
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RealtimeThreadSchedulePolicy::Fifo,
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))
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.spawn(move |_| {
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// Works best if core is isolated with `isolcpus=0` boot param
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core_affinity::set_for_current(CoreId { id: 0 })
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.then_some(())
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.expect("Set TX/RX thread core");
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tx_rx_task_xdp(&interface, tx, rx).expect("TX/RX task");
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// ethercrab::std::tx_rx_task_io_uring(&interface, tx, rx).expect("TX/RX task");
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})
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.unwrap();
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// Wait for TX/RX loop to start
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thread::sleep(Duration::from_millis(200));
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// If the main thread is run on the same core as the XDP TX/RX thread, it will lock up, so pin
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// to core 1 to make sure this doesn't happen (TX/RX is pinned to core 0).
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core_affinity::set_for_current(CoreId { id: 1 })
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.then_some(())
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.expect("Set main task core");
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#[cfg(target_os = "linux")]
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thread_priority::set_current_thread_priority(thread_priority::ThreadPriority::Crossplatform(
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thread_priority::ThreadPriorityValue::try_from(48u8).unwrap(),
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))
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.expect("Main thread prio");
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smol::block_on(async {
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let mut group = maindevice
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.init_single_group::<MAX_SUBDEVICES, PDI_LEN>(ethercat_now)
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.await
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.expect("Init");
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// The group will be in PRE-OP at this point
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for mut slave in group.iter_mut(&maindevice) {
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if slave.name() == "LAN9252-EVB-HBI" {
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// Sync mode 02 = SYNC0
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slave
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.sdo_write(0x1c32, 1, 2u16)
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.await
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.expect("Set sync mode");
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// ETG1020 calc and copy time
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let cal_and_copy_time = slave
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.sdo_read::<u16>(0x1c32, 6)
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.await
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.expect("Calc and copy time");
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// Delay time
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let delay_time = slave.sdo_read::<u16>(0x1c32, 9).await.expect("Delay time");
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log::info!(
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"LAN9252 calc time {} ns, delay time {} ns",
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cal_and_copy_time,
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delay_time,
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);
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// Adding this seems to make the second LAN9252 converge much more quickly
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slave
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.sdo_write(0x1c32, 0x0a, TICK_INTERVAL.as_nanos() as u32)
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.await
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.expect("Set cycle time");
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}
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// Configure SYNC0 AND SYNC1 for EL4102
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if slave.name() == "EL4102" {
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log::info!("Found EL4102");
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// Sync mode 02 = SYNC0
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slave
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.sdo_write(0x1c32, 1, 2u16)
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.await
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.expect("Set sync mode");
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slave
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.sdo_write(0x1c32, 0x02, TICK_INTERVAL.as_nanos() as u32)
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.await
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.expect("Set cycle time");
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// ETG1020 calc and copy time
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let cal_and_copy_time = slave
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.sdo_read::<u16>(0x1c32, 6)
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.await
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.expect("Calc and copy time");
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// Delay time
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let delay_time = slave.sdo_read::<u16>(0x1c32, 9).await.expect("Delay time");
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log::info!(
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"--> Calc time {} ns, delay time {} ns",
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cal_and_copy_time,
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delay_time,
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);
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slave.set_dc_sync(DcSync::Sync01 {
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// EL4102 ESI specifies SYNC1 with an offset of 100k ns
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sync1_period: Duration::from_nanos(100_000),
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});
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} else {
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// Enable SYNC0 for any other SubDevice kind
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slave.set_dc_sync(DcSync::Sync0);
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}
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}
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log::info!("Group has {} slaves", group.len());
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let mut averages = Vec::new();
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for _ in 0..group.len() {
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averages.push(ExponentialMovingAverage::new(64).unwrap());
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}
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log::info!("Moving into PRE-OP with PDI");
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let group = group.into_pre_op_pdi(&maindevice).await?;
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log::info!("Done. PDI available. Waiting for SubDevices to align");
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let mut now = Instant::now();
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let start = Instant::now();
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// Repeatedly send group PDI and sync frame to align all SubDevice clocks. We use an
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// exponential moving average of each SubDevice's deviation from the EtherCAT System Time
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// (the time in the DC reference SubDevice) and take the maximum deviation. When that is
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// below 100ns (arbitraily chosen value for this demo), we call the sync good enough and
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// exit the loop.
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loop {
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group
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.tx_rx_sync_system_time(&maindevice)
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.await
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.expect("TX/RX");
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if now.elapsed() >= Duration::from_millis(25) {
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now = Instant::now();
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let mut max_deviation = 0;
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for (s1, ema) in group.iter(&maindevice).zip(averages.iter_mut()) {
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let diff = match s1
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.register_read::<u32>(RegisterAddress::DcSystemTimeDifference)
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.await
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{
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Ok(value) =>
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// The returned value is NOT in two's compliment, rather the upper bit specifies
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// whether the number in the remaining bits is odd or even, so we convert the
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// value to `i32` using that logic here.
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{
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let flag = 0b1u32 << 31;
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if value >= flag {
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// Strip off negative flag bit and negate value as normal
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-((value & !flag) as i32)
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} else {
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value as i32
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}
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}
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Err(Error::WorkingCounter { .. }) => 0,
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Err(e) => return Err(e),
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};
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let ema_next = ema.next(diff as f64);
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max_deviation = max_deviation.max(ema_next.abs() as u32);
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}
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log::debug!("--> Max deviation {} ns", max_deviation);
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// Less than 100ns max deviation as an example threshold.
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// <https://github.com/OpenEtherCATsociety/SOEM/issues/487#issuecomment-786245585>
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// mentions less than 100us as a good enough value as well.
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if max_deviation < 100 {
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log::info!("Clocks settled after {} ms", start.elapsed().as_millis());
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break;
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}
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}
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tick_interval.next().await;
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}
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log::info!("Alignment done");
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// SubDevice clocks are aligned. We can turn DC on now.
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let group = group
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.configure_dc_sync(
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&maindevice,
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DcConfiguration {
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// Start SYNC0 100ms in the future
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start_delay: Duration::from_millis(100),
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// SYNC0 period should be the same as the process data loop in most cases
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sync0_period: TICK_INTERVAL,
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// Send process data half way through cycle
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sync0_shift: TICK_INTERVAL / 2,
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},
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)
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.await?;
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let group = group
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.into_safe_op(&maindevice)
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.await
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.expect("PRE-OP -> SAFE-OP");
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log::info!("SAFE-OP");
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let term = Arc::new(AtomicBool::new(false));
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signal_hook::flag::register(signal_hook::consts::SIGINT, Arc::clone(&term))
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.expect("Register hook");
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let mut print_tick = Instant::now();
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// Request OP state without waiting for all SubDevices to reach it. Allows the immediate
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// start of the process data cycle, which is required when DC sync is used, otherwise
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// SubDevices never reach OP, most often timing out with a SyncManagerWatchdog error.
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let group = group
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.request_into_op(&maindevice)
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.await
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.expect("SAFE-OP -> OP");
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log::info!("OP requested");
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let op_request = Instant::now();
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// Send PDI and check group state until all SubDevices enter OP state. At this point, we can
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// exit this loop and enter the main process data loop that does not have the state check
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// overhead present here.
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loop {
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let now = Instant::now();
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let response @ TxRxResponse {
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working_counter: _wkc,
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extra: CycleInfo {
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next_cycle_wait, ..
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},
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..
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} = group.tx_rx_dc(&maindevice).await.expect("TX/RX");
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if response.all_op() {
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break;
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}
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smol::Timer::at(now + next_cycle_wait).await;
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}
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log::info!(
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"All SubDevices entered OP in {} us",
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op_request.elapsed().as_micros()
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);
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// Main application process data cycle
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loop {
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let now = Instant::now();
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let TxRxResponse {
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working_counter: _wkc,
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extra:
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CycleInfo {
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next_cycle_wait,
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cycle_start_offset,
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..
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},
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..
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} = group.tx_rx_dc(&maindevice).await.expect("TX/RX");
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// Debug logging
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{
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let cycle_start_offset = cycle_start_offset.as_nanos() as u64;
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if print_tick.elapsed() > Duration::from_secs(1) {
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print_tick = Instant::now();
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log::info!(
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"Offset from start of cycle {} ({:0.2} ms), next tick in {:0.3} ms",
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cycle_start_offset,
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(cycle_start_offset as f32) / 1000.0 / 1000.0,
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(next_cycle_wait.as_nanos() as f32) / 1000.0 / 1000.0
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);
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}
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}
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for subdevice in group.iter(&maindevice) {
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for byte in subdevice.outputs_raw_mut().iter_mut() {
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*byte = byte.wrapping_add(1);
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}
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}
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smol::Timer::at(now + next_cycle_wait).await;
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// Hook exit signal so we can shutdown gracefully
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if term.load(Ordering::Relaxed) {
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log::info!("Exiting...");
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break;
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}
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}
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let group = group
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.into_safe_op(&maindevice)
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.await
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.expect("OP -> SAFE-OP");
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log::info!("OP -> SAFE-OP");
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let group = group
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.into_pre_op(&maindevice)
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.await
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.expect("SAFE-OP -> PRE-OP");
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log::info!("SAFE-OP -> PRE-OP");
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let _group = group.into_init(&maindevice).await.expect("PRE-OP -> INIT");
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log::info!("PRE-OP -> INIT, shutdown complete");
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Ok(())
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})
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}
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