EL6695 8-byte bidirectional exchange with per-byte verification

- 8B PDO config: ULINT-sized payload, no 0x1A01 diag PDO on SM3 (device rejected SM3=8 with diag assigned: 'size not allowed, min/max 0xa') - twin_layout_blob_sized(): single 64-bit mapping entry for 8B payloads - Ticker: per-byte XOR 0x5A transform in 8B mode so TwinCAT can verify every byte individually (1KB path unchanged, const-guarded) - TwinCAT automation scripts: deploy with RPC retry, LinkVariables-based whole-array relink (element links only carry 1 byte), ADS watch, diag - Docs: 8B design, verification methodology, test report
2026-07-27 19:01:05 +08:00 · 2026-07-27 19:01:05 +08:00 · 309aaba342
commit 309aaba342
parent 2837f2a13d
69 changed files with 4981 additions and 72 deletions
--- a/.gitignore
+++ b/.gitignore
@ -1 +1,5 @@
 /target
+
+_Boot/
+tmp_*
+*.ocm
--- a/Cargo.lock
+++ b/Cargo.lock
@ -186,6 +186,15 @@ version = "2.5.0"
 source = "registry+https://github.com/rust-lang/crates.io-index"
 checksum = "217698eaf96b4a3f0bc4f3662aaa55bdf913cd54d7204591faa790070c6d0853"

+[[package]]
+name = "crc32fast"
+version = "1.5.0"
+source = "registry+https://github.com/rust-lang/crates.io-index"
+checksum = "9481c1c90cbf2ac953f07c8d4a58aa3945c425b7185c9154d67a65e4230da511"
+dependencies = [
+ "cfg-if",
+]
+
 [[package]]
 name = "criterion"
 version = "0.5.1"
@ -257,6 +266,7 @@ checksum = "91622ff5e7162018101f2fea40d6ebf4a78bbe5a49736a2020649edf9693679e"
 name = "el6695-rt"
 version = "0.1.0"
 dependencies = [
+ "crc32fast",
 "ethercrab",
 "futures-lite",
 "libc",
--- a/Cargo.toml
+++ b/Cargo.toml
@ -10,6 +10,7 @@ description = "J1900 <-> TwinCAT 1 kHz communication verification over an EL6695
 ethercrab = { version = "0.7", default-features = false, features = ["std"] }
 futures-lite = "2"
 libc = "0.2"
+crc32fast = "1.4"

 # Locally patched ethercrab 0.7.1: adds `sdo_write_complete` (single-message
 # Complete Access download, required by EL6695 firmware) and `send_raw_coe`.
--- a/docs/1kb-verification-progress.md
+++ b/docs/1kb-verification-progress.md
@ -0,0 +1,171 @@
+# EL6695 双向 1KB 实时通讯验证 — 进度跟踪
+
+> **更新时间**: 2026-07-24 12:20
+> **硬件状态**: 全部重启，EL6695 EEPROM 加载默认值
+> **目标**: 从零配置 TwinCAT + J1900，验证双向 1KB 实时数据通讯
+> **当前阻塞**: TwinCAT AmsNetId 与 EtherCAT 网卡 IP 不匹配，需要管理员权限修改
+
+---
+
+## 总体状态
+
+| 阶段 | 状态 | 开始时间 | 完成时间 |
+|------|------|----------|----------|
+| 1. 环境检查 | ✅ 完成 | 22:47 | 12:20 |
+| 2. TwinCAT 激活 | 🔶 阻塞 | 12:20 | — |
+| 3. J1900 ConfigOwner | ⬜ 未开始 | — | — |
+| 4. Consumer 模式 | ⬜ 未开始 | — | — |
+| 5. 1KB 数据完整性 | ⬜ 未开始 | — | — |
+
+---
+
+## 阶段 1：环境检查
+
+| # | 步骤 | 状态 | 结果 |
+|---|------|------|------|
+| 1.1 | 检查 TwinCAT 安装 + TcSysManCmdHelper.exe | ✅ | TcSysManCmdHelper OK (4026.0), DTE .Object 返回 null |
+| 1.2 | 检查 .sln/.tsproj 完整性（PDO 已配 1024B） | ✅ | 初始空 PDO，已通过 `Edit-EL6695-PdoXml.py` 注入 1KB Entry |
+| 1.3 | 检查 J1900 连通性（通过跳板机） | ✅ | J1900 实际 IP 为 192.168.68.100（非 102），串口可达，el6695_rt 可运行 |
+| 1.4 | 检查 EL6695 桥接器物理连接 | ✅ | J1900 eth1 可发现 EL6695 station 0x1000，SM0/SM1 1024 字节 OK |
+
+### 验证方法
+```powershell
+# 1.1 TcSysManCmdHelper
+Test-Path "C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe"
+
+# 1.2 项目文件
+Test-Path "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.sln"
+
+# 1.3 J1900 串口访问（跳板机 ttyUSB0, 115200）
+# J1900 IP: 192.168.68.100, MAC: 00:e2:69:34:71:2c
+
+# 1.4 EL6695 物理连接
+/root/gateway/el6695_rt eth1 --mode probe --duration 3
+# 期望: [0] Found EL6695, station 0x1000, SM0/SM1 len=1024
+```
+
+### 新发现
+- J1900 实际 IP 是 `192.168.68.100`（DHCP 范围第一个），不是 `102`
+- J1900 已运行 `Linux 6.6.135-rt74`, `el6695_rt` 位于 `/root/gateway/el6695_rt`
+- `rustbootd` 没有 DHCP 租约日志；HTTP boot 也没有访问日志
+- J1900 串口（ttyUSB0）是带外访问最可靠的方式
+
+---
+
+## 阶段 2：TwinCAT 激活配置
+
+| # | 步骤 | 状态 | 结果 |
+|---|------|------|------|
+| 2.1 | 通过 TcSysManCmdHelper 注入 1KB PDO Entry | ✅ | 0x1608/0x1A08 现在包含 1KB ARRAY[0..1023] OF BYTE |
+| 2.2 | TcSysManCmdHelper 激活 + 重启 (`-c ActivateConfiguration,StartRestartTwinCAT`) | ✅ | Exit 0 |
+| 2.3 | 确认 TwinCAT 进 OP / EL6695 在线 | ❌ | J1900 侧仍见 0x6000[0]=1, 0x7000[0]=1，PDO assign 为空 |
+
+### 阻塞根因
+TwinCAT 本机 **AmsNetId 与 EtherCAT 网卡 IP 不匹配**：
+- 注册表 AmsNetId: `169.254.176.217.1.1`
+- tsproj 中 Device AmsNetId: `169.254.176.217.2.1`
+- 实际 TwinCAT-Intel 网卡 IP: `169.254.70.104/16`
+
+TwinCAT 激活命令虽然返回 0，但无法通过错误的 AmsNetId 绑定到实际 EtherCAT 网卡，导致 EL6695 未被真正配置。J1900 侧看到的 EL6695 仍处于未配置状态（PDO assign 空，0x6000/0x7000 仅 1 字节）。
+
+### 解堵方案（需要管理员权限）
+运行脚本 `ethercat-linux/scripts/tc-set-ethercat-ip.ps1`（以管理员身份）：
+```powershell
+powershell -ExecutionPolicy Bypass -File "C:\Users\tonycao\work\ethercat-linux\scripts\tc-set-ethercat-ip.ps1"
+```
+该脚本会把 TwinCAT-Intel 网卡设为 `169.254.176.217/16`，与注册表 AmsNetId 匹配。然后再重新运行 `tc-build-activate-local.ps1`。
+
+### 命令
+```powershell
+# 1) 管理员身份设置 IP
+powershell -ExecutionPolicy Bypass -File "C:\Users\tonycao\work\ethercat-linux\scripts\tc-set-ethercat-ip.ps1"
+
+# 2) 激活 TwinCAT（已修正 target 为 169.254.176.217.1.1）
+powershell -ExecutionPolicy Bypass -File "C:\Users\tonycao\work\ethercat-linux\scripts\tc-build-activate-local.ps1"
+```
+
+### 下一步（IP 修正后）
+- 在 J1900 上执行 `/root/gateway/el6695_rt eth1 --mode verify`，确认 0x6000/0x7000 展开为 1024 字节
+- 如果仍只有 1 字节，需要检查 E-bus 物理连接（EK1100 供电、TwinCAT 网卡到 EK1100 的网线）
+
+---
+
+## 阶段 3：J1900 ConfigOwner 验证
+
+| # | 步骤 | 状态 | 结果 |
+|---|------|------|------|
+| 3.1 | 编译 el6695-rt (cargo build --release) | ⬜ | |
+| 3.2 | 部署到 J1900 (scp) | ⬜ | |
+| 3.3 | 运行 `--mode verify`（CoE 审计） | ⬜ | |
+| 3.4 | 运行 ConfigOwner ticker 30s | ⬜ | |
+| 3.5 | 检查 SAFEOP/OP + 数据循环 | ⬜ | |
+
+### 关键指标
+- SAFEOP/OP 成功
+- layout hash = `0xEA8257F1`（35 entries × 8192 bits）
+- tc_seq 单调递增
+- tx_err=0, rx_err=0
+- 非零字节数（目标 > 1，验证 1KB 扩展是否生效）
+
+---
+
+## 阶段 4：Consumer 模式验证
+
+| # | 步骤 | 状态 | 结果 |
+|---|------|------|------|
+| 4.1 | 运行 Consumer ticker（无 INIT→PREOP） | ⬜ | |
+| 4.2 | Consumer hash == ConfigOwner hash | ⬜ | |
+| 4.3 | 连续运行 5 分钟无错误 | ⬜ | |
+
+---
+
+## 阶段 5：1KB 数据完整性验证
+
+| # | 步骤 | 状态 | 结果 |
+|---|------|------|------|
+| 5.1 | TwinCAT PLC 写 walking-ones pattern | ⬜ | |
+| 5.2 | J1900 读取 + 比对全 1024 字节 | ⬜ | |
+| 5.3 | J1900 回写 transformed pattern | ⬜ | |
+| 5.4 | TwinCAT 验证回写数据正确 | ⬜ | |
+
+---
+
+## 关键路径
+
+```
+TwinCAT PC (Windows)
+  └─ twincat3-auto-cli/TwinCAT_EL6695_Secondary/
+     ├─ .sln / .tsproj (PDO 已配 ARRAY[0..1023] OF BYTE)
+     └─ Scripts/ (100+ 实验脚本)
+
+scripts/ (新整理的基础脚本)
+  ├─ tc-common.ps1    共享函数
+  ├─ tc-activate.ps1  激活配置
+  ├─ tc-configure-pdo.ps1  PDO 配置
+  ├─ tc-verify.ps1    验证
+  ├─ tc-scan.ps1      扫描
+  └─ tc-deploy.ps1    全流程
+
+J1900 (192.168.68.102, via 192.168.58.8)
+  └─ /root/gateway/el6695_rt
+     ├─ --mode verify     CoE 审计
+     ├─ --mode ticker     数据循环
+     ├─ --consumer        消费者模式
+     └─ ConfigOwner       配置者模式（默认）
+```
+
+## 已知问题
+
+| # | 问题 | 影响 | 规避方案 |
+|---|------|------|----------|
+| 1 | DTE `.Object` 返回 null | 无法通过 DTE 获取 SysManager | 用 TcSysManCmdHelper CLI |
+| 2 | DTE ExecuteCommand 中文命令名编码错误 | 激活配置命令无法执行 | 用 TcSysManCmdHelper CLI |
+| 3 | 扫描 INIT→PREOP 擦除 PDO assign/map | Consumer 模式 hash 总不匹配 | Consumer 做幂等写入 |
+| 4 | 0x6000:01 只有 1 字节（除非 TwinCAT 扩展） | 只有 1 字节数据转发 | 需 TwinCAT 激活后不断电 |
+| 5 | 0x1C10/0x1C11 写入损坏 CoE | 0x7000 对象消失 | SDO 白名单已实施 |
+
+## 修订历史
+
+| 日期 | 内容 |
+|------|------|
+| 2026-07-23 | 创建计划文档 |
--- a/docs/8b-bridge-design.md
+++ b/docs/8b-bridge-design.md
@ -0,0 +1,226 @@
+# EL6695 桥接 8 字节双向实时通讯 — 设计文档
+
+> **版本**: 1.0
+> **日期**: 2026-07-27
+> **状态**: 已实现并验证通过
+> **前置文档**: `1kb-verification-progress.md`(1KB 版本演进史)
+
+---
+
+## 1. 系统概述
+
+在 TwinCAT PC 与 J1900(无 TwinCAT 授权的 Linux RT 工控机)之间,通过 Beckhoff **EL6695 EtherCAT 桥接端子**实现 1 kHz 实时数据交换。本设计将过程数据(PDO)从 1KB 缩减为 **8 字节**,以降低总线负载并验证 EL6695 虚拟 PDO 的可配置性。
+
+### 1.1 硬件拓扑
+
+```
+TwinCAT PC (Windows, TwinCAT 3.1.4026)
+  │  网卡: 以太网 2 (TwinCAT-Intel PCI, MAC 00-15-17-8A-B3-DA)
+  │  IP: 169.254.176.217 / AmsNetId: 169.254.176.217.1.1
+  ▼
+EK1100 (总线耦合器)
+  ├─ EL2202  (2ch DO, 信号源)
+  ├─ EL1252  (2ch DI + DC 锁存)
+  ├─ EL2262  (2ch DO, DC 同步)
+  ├─ EL2008  (8ch DO)
+  ├─ EL6851-0010 (DMX)
+  ├─ EL6022  (RS422/RS485)
+  ├─ EL6695  (EtherCAT 桥接端子, Primary 侧) ◄── 本设计核心
+  └─ EL9011  (总线末端)
+
+EL6695 X1 (Secondary 侧)
+  │
+  ▼
+J1900 (Linux 6.6.135-rt74, PREEMPT_RT)
+  IP: 192.168.68.100 (经跳板机 192.168.58.8 SSH 访问)
+  eth1 直连 EL6695 次要端口
+```
+
+### 1.2 角色分工
+
+| 侧 | 角色 | 运行实体 | 职责 |
+|---|---|---|---|
+| TwinCAT PC | EtherCAT 主站 (Primary) | TwinCAT 实时内核 + PLC (PlcTask, 1ms) | 写 aOut1(8B 测试图案)→ 读 aIn1 并校验 |
+| J1900 | EtherCAT 主站 (Secondary) | `el6695_rt`(Rust/ethercrab, FIFO 80, 核 2) | 读 rx(8B)→ 逐字节 XOR 0x5A → 写 tx |
+
+EL6695 内部含双 EtherCAT 从站控制器与共享 DPRAM,两侧各有独立的 SM/FMMU 寄存器组,固件在两侧 DPRAM 区间转发过程数据。
+
+---
+
+## 2. EL6695 配置设计
+
+### 2.1 PDO 设计
+
+EL6695 的 IO PDO 在 ESI 中标记为 `Virtual="1"`,尺寸由主站配置决定:
+
+| PDO | 索引 | 方向(Primary 视角) | SyncMan | 条目 | 尺寸 |
+|---|---|---|---|---|---|
+| IO Outputs | 0x1608 | TwinCAT → J1900 | SM2 | 0x7000:01, `ARRAY [0..7] OF BYTE` | 8 B |
+| IO Inputs | 0x1A08 | J1900 → TwinCAT | SM3 | 0x6000:01, `ARRAY [0..7] OF BYTE` | 8 B |
+
+**重要设计决策:不为 SM3 分配 0x1A01 "SYNC Inputs" 诊断 PDO。**
+1KB 配置中 SM3 长度为 1026 = 2B 诊断 + 1024B payload。EL6695 固件按 PDO 赋值计算 SM 长度要求;TwinCAT 在 8B 配置下重算 SM3 长度时未计入 2B 诊断,导致设备拒绝(`sync manager 3: size not allowed (min 0xa, max 0xa)`)。取消诊断 PDO 赋值后,两侧统一为纯 8B payload。代价:失去 "TxPDO toggle / External device not connected" 等在线状态位。
+
+### 2.2 SyncManager 配置(Primary 侧, tsproj)
+
+| SM | 起始地址 | 长度 | ctrl | 用途 |
+|---|---|---|---|---|
+| SM0 | 0x1000 | 1024 | 0x26 | 邮箱输出(CoE/EoE/FoE) |
+| SM1 | 0x1600 | 1024 | 0x22 | 邮箱输入 |
+| SM2 | 0x1C00 | **8** | 0x64 | 过程数据输出(TwinCAT→J1900) |
+| SM3 | 0x8E00 | **8** | 0x20 | 过程数据输入(J1900→TwinCAT) |
+
+tsproj 中的十六进制记录(24 字节,激活时由 TwinCAT 校验/重算):
+
+```
+SM2: 001c08006400010003000000000000000000001c64010000
+SM3: 008e08002000010004000000000000000200008e20010000
+```
+
+### 2.3 类型系统与 GUID 编码
+
+TwinCAT 对 PDO 条目类型的解析方式直接决定配置能否生效:
+
+- **基类型**(如 `ULINT`)按名称解析;
+- **数组类型**必须提供 GUID,且在 `<DataTypes>` 段中声明一致的 `GUID + 名称`;
+- TwinCAT 为 PLC 生成的数组类型使用**随机 GUID**(CoCreateGuid);
+- 历史 TwinCAT 项目中的 `{18071995-0000-0000-0000-00XX00YYYYYY}` 形式 GUID,后缀 `YYYYYY` = 元素个数(十六进制),如 `000300000400` = 1024 元素 BYTE 数组。**手写该命名空间的 GUID 会被 TwinCAT 类型系统错误回退**(名称被改写、SM 被清零),不可使用。
+
+本设计的最终方案:**直接复用 PLC 构建时生成的数组类型**:
+`{FE565D85-927B-2D08-1043-124F5F921E35}` = `ARRAY [0..7] OF BYTE`,PDO 条目与 PLC 变量类型完全一致。
+
+### 2.4 PLC ↔ IO 链接
+
+| 链接 | VarA | VarB | 尺寸 |
+|---|---|---|---|
+| 输入 | `PlcTask Inputs^GVL_Sync.aIn1` | `IO Inputs^IO Inputs` | 8 B |
+| 输出 | `PlcTask Outputs^GVL_Sync.aOut1` | `IO Outputs^IO Outputs` | 8 B |
+
+**关键教训**:链接指向数组元素 `IO Inputs[0]` 时,TwinCAT 按两侧较小者建链(1 字节);指向不存在的路径时映射 0 字节。必须通过自动化 API **`ITcSysManager.LinkVariables`** 以整数组路径创建链接(脚本 `scripts/tc-relink.ps1`)。
+
+---
+
+## 3. 数据协议设计(8B 逐字节验证协议)
+
+设计目标:证明 **8 个字节中的每一个**都真实地完成了 TwinCAT → J1900 → 软件处理 → TwinCAT 的完整环路,而非只有低位计数器字节在动。
+
+### 3.1 发送图案(TwinCAT,每周期)
+
+```
+aOut1[i] = (nCycles + i*32) mod 256,  i = 0..7
+```
+
+- 8 个字节互不相同(步进 32,模 256 下 8 个值不重叠);
+- 每个字节每周期都变化;
+- 图案周期 256 个 PLC 周期,任意 16 个连续周期的 8 字节组**全局唯一**(支撑延迟匹配)。
+
+### 3.2 J1900 变换
+
+```
+tx[i] = rx[i] XOR 0x5A,  i = 0..7
+```
+
+逐字节独立的读-算-写。XOR 0x5A 是软件才能完成的变换,可证明数据经过了 J1900 的处理而非硬件透传;同时逐字节可逆,便于 TwinCAT 校验。
+
+### 3.3 TwinCAT 校验(发送历史环)
+
+PLC 维护 16 槽发送历史环 `aHist[0..15, 0..7]`,每周期在槽位 `nCycles mod 16` 保存刚发送的 8 字节:
+
+```
+bSync = TRUE  ⟺  ∃ h∈[0,15]: ∀i∈[0,7]: (aIn1[i] XOR 0x5A) == aHist[h, i]
+nMatchLag   = 匹配槽对应的延迟周期数 (实测稳定为 4)
+```
+
+历史环设计天然容忍桥接管线延迟,无需预设固定延迟值;16 槽 >> 实测延迟 4 周期,且不会误判(256 周期内图案唯一)。
+
+### 3.4 派生指标
+
+| 变量 | 含义 |
+|---|---|
+| `bSync` | 本周期回显 8 字节整组匹配成功 |
+| `nMatchLag` | 桥接往返延迟(PLC 周期数) |
+| `nReturnedSeq` | 回显对应的原始发送周期序号 |
+| `nMismatch` | 失配周期累计计数 |
+| `bProcessingOk` | = bSync(J1900 处理证明) |
+| `nRttMin/Max/Sum/Count` | RTT 统计 |
+
+---
+
+## 4. J1900 侧软件设计(`el6695_rt`)
+
+### 4.1 架构
+
+Rust + ethercrab 0.7(本地 patch: `sdo_write_complete` 单报文 Complete Access 下载,EL6695 固件强制要求)。1 kHz ticker 线程绑定核 2,SCHED_FIFO 80,mlockall。
+
+### 4.2 配置流程(ConfigOwner 角色)
+
+EL6695 固件约束:**主站切换时用户 OD 被擦除**,配置与数据循环必须在同一会话内完成。
+
+1. 扫描网段(INIT→PREOP);
+2. Complete Access 写 PDO 映射:
+   - 8B 模式: `twin_layout_blob_sized(obj, 8)` — 单条目 `[64, 1, obj_lo, obj_hi]`(64 bit 挂在 0x6000:01 / 0x7000:01 上);
+   - 1KB 模式: 35 条目 TwinCAT 行格式(1×240bit 真实对象 + 33×240bit 延续 + 1×32bit);
+3. 写 PDO 赋值: 0x1C12=[0x1608], 0x1C13=[0x1A08](均不含诊断 PDO);
+4. 写 SM2/SM3 寄存器(start=0x1C00/0x8E00, len=8, ctrl=0x64/0x20)与 FMMU;
+5. INIT→PREOP→SAFEOP→OP;
+6. 数据循环: 读 SM3 区域 8B → XOR 0x5A → 写 SM2 区域 8B,周期统计。
+
+### 4.3 关键常量(8B 构建)
+
+```rust
+const SM_TX_ADDR: u16 = 0x1C00;  // SM2: J1900 -> TwinCAT
+const SM_TX_LEN: usize = 8;
+const SM_RX_ADDR: u16 = 0x8E00;  // SM3: TwinCAT -> J1900
+const SM_RX_LEN: usize = 8;
+const SM_RX_PLD_LEN: usize = 8;
+const PAYLOAD_LEN: usize = 8;
+```
+
+1KB 专属逻辑(256B 图案校验、偏移 264–280 的时间戳/抖动字段)用编译期常量守卫(`if PAYLOAD_LEN >= 280` 等),8B 构建时死代码消除。
+
+### 4.4 交叉编译
+
+```powershell
+$env:RUSTFLAGS="-C linker=rust-lld"   # musl 目标无系统 cc,用 rust-lld
+cargo build --release --target x86_64-unknown-linux-musl --bin el6695-rt
+scp -J tonycao@192.168.58.8 target/x86_64-unknown-linux-musl/release/el6695-rt `
+    root@192.168.68.100:/root/gateway/el6695_rt_8b_xor
+```
+
+---
+
+## 5. TwinCAT 侧配置(tsproj 关键修改)
+
+| 位置 | 修改 |
+|---|---|
+| PDO 0x1608/0x1A08 条目 | `<Type GUID="{FE565D85-...}">ARRAY [0..7] OF BYTE</Type>` |
+| `<DataTypes>` | PLC 构建自动注册 `{FE565D85-...}` 类型 |
+| SM2 记录 | `001c080064...`(len=8) |
+| SM3 记录 | `008e080020...`(len=8) |
+| 0x1A01 Pdo 标签 | 移除 `SyncMan="3"` 属性(取消诊断 PDO 赋值) |
+| GVL_Sync | `aIn1/aOut1 : ARRAY[0..7] OF BYTE`,新增 `aHist`, `nMatchLag` |
+| MAIN | 逐字节图案 + 历史环校验(见 §3) |
+
+备份: `TwinCATProject1.tsproj.bak-1k` 为可用的 1KB 配置。
+
+---
+
+## 6. 已解决的典型陷阱(排查手册)
+
+| # | 现象 | 根因 | 解决 |
+|---|---|---|---|
+| 1 | 只有 1 字节过 bridge | 链接指向数组元素 `[0]`,按 1 字节建链 | `LinkVariables` 整数组链接 |
+| 2 | 改整数组名后变 0 字节 | 链接路径无法解析 | 同上,用 API 而非手改 XML |
+| 3 | 手写 GUID `000300000008` 后名称被改回 [0..1023]、SM3 清零 | TwinCAT 类型系统对该命名空间 GUID 回退 | 复用 PLC 生成的随机 GUID 类型 |
+| 4 | SM3 反复被清零,事件日志 `size not allowed (min 0xa, max 0xa)` | 0x1A01 诊断 PDO(2B)在赋值中,设备要求 SM3=10,TwinCAT 重算为 8 | 取消 0x1A01 的 SM3 赋值,两侧统一 8B |
+| 5 | J1900 配置后 TwinCAT 激活又清零 | EL6695 固件在主站切换时擦除用户 OD | 先激活 TwinCAT,再启动 ticker(同会话) |
+| 6 | `RPC_E_CALL_REJECTED` 持续拒绝 | VS 构建期间 COM 忙 | 全部 COM 调用加重试;先等 30s 再操作 |
+| 7 | bSync 用当前 nCycles 校验永假 | 桥接 ~4 周期管线延迟 | 发送历史环匹配 |
+
+---
+
+## 7. 限制与后续工作
+
+1. **无诊断 PDO**: 8B 配置不含 "External device not connected" 等状态位。若需要,须在 SM3 同时赋值 0x1A01+0x1A08 并保持 SM3=10(TwinCAT 侧重算逻辑需相应修正)。
+2. **延迟**: 往返固定 4 个 PLC 周期(≈4ms @1kHz),未做 DC 同步优化。
+3. **尺寸扩展**: 本设计的修改方法(GUID 类型 + SM 记录 + J1900 常量)适用于任意 ≤240bit 的单条目尺寸;更大尺寸需在 `twin_layout_blob_sized` 中恢复多条目延续格式。
--- a/docs/8b-test-report.md
+++ b/docs/8b-test-report.md
@ -0,0 +1,174 @@
+# EL6695 8B 双向通讯 — 测试文档
+
+> **版本**: 1.0
+> **日期**: 2026-07-27
+> **结论**: ✅ 全部通过
+> **配套文档**: `8b-bridge-design.md`、`8b-verification-methodology.md`
+
+---
+
+## 1. 测试环境
+
+### 1.1 硬件
+
+| 项 | 值 |
+|---|---|
+| TwinCAT PC | Windows,TwinCAT 3.1.4026.24,网卡 "以太网 2" (TwinCAT-Intel PCI, MAC 00-15-17-8A-B3-DA) |
+| 目标 AmsNetId | `169.254.176.217.1.1` |
+| E-bus | EK1100 → EL2202 → EL1252 → EL2262 → EL2008 → EL6851-0010 → EL6022 → **EL6695** → EL9011 |
+| J1900 | Linux 6.6.135-rt74 (PREEMPT_RT), IP `192.168.68.100`, eth1 直连 EL6695 X1 |
+| 跳板机 | `tonycao@192.168.58.8`(SSH 免密) |
+
+### 1.2 软件
+
+| 项 | 位置 |
+|---|---|
+| TwinCAT 工程 | `C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln` |
+| J1900 程序源码 | `C:\Users\tonycao\work\ethercat-linux`(Rust, ethercrab 0.7 本地 patch) |
+| J1900 程序(8B XOR 版) | `/root/gateway/el6695_rt_8b_xor` |
+| 1KB 版备份 | `/root/gateway/el6695_rt_1k.bak`;tsproj 备份 `TwinCATProject1.tsproj.bak-1k` |
+
+### 1.3 工具脚本(`ethercat-linux/scripts/`)
+
+| 脚本 | 用途 |
+|---|---|
+| `tc-deploy-retry.ps1` | 打开工程 → 构建 → 激活 → 重启运行时(全 COM 调用带 RPC 重试) |
+| `tc-relink.ps1` | 用 `LinkVariables` API 重建整数组链接并激活 |
+| `tc-ads-watch.ps1` | ADS 循环采样 aOut1/aIn1/bSync/nMatchLag 并做 XOR 还原展示 |
+| `tc-diag-online.ps1` | 导出 EtherCAT 主站在线 XML + PLC 变量 |
+| `tc-errors.ps1` | 读取 TwinCAT 错误消息与 VS 错误列表 |
+| `tc-open-project.ps1` | 在可见 XAE 中打开工程并连接目标(供人工查看 Online 页) |
+
+---
+
+## 2. 测试步骤(复现流程)
+
+### 2.1 部署 TwinCAT 配置
+
+```powershell
+# 关闭残留 XAE,然后构建+激活+重启
+Get-Process TcXaeShell -ErrorAction SilentlyContinue | Stop-Process -Force
+powershell -NoProfile -ExecutionPolicy Bypass `
+  -File C:\Users\tonycao\work\ethercat-linux\scripts\tc-deploy-retry.ps1
+# 期望: build done (LastBuildInfo=0) / activated / restart issued
+```
+
+激活后校验 _Boot 中 EL6695 的实际配置(应见 SM2 len=8、SM3 len=8,且事件日志无 `size not allowed`):
+
+```powershell
+python C:\Users\tonycao\work\ethercat-linux\tmp_check_boot.py
+Get-WinEvent -LogName Application -MaxEvents 1000 |
+  Where-Object { $_.TimeCreated -gt (Get-Date).AddMinutes(-5) -and $_.Message -match 'EL6695' }
+```
+
+### 2.2 启动 J1900 数据环
+
+```bash
+ssh -J tonycao@192.168.58.8 root@192.168.68.100 \
+  "nohup /root/gateway/el6695_rt_8b_xor eth1 --mode ticker --duration 600 > /tmp/ticker_xor.log 2>&1 &"
+# 期望日志: SM2/SM3 len=8 → SAFEOP achieved → OP achieved → running: ticker loop
+```
+
+注意顺序:**必须先激活 TwinCAT,再启动 ticker**(EL6695 固件在主站切换时擦除用户 OD,配置与数据循环须同一会话)。
+
+### 2.3 采样验证
+
+```powershell
+powershell -NoProfile -ExecutionPolicy Bypass `
+  -File C:\Users\tonycao\work\ethercat-linux\scripts\tc-ads-watch.ps1
+```
+
+---
+
+## 3. 测试结果
+
+### 3.1 设备配置确认(激活后 _Boot tszip)
+
+```
+SM2: 001c08006400010003000000000000000000001c64010000   (start=0x1C00 len=8  ✓)
+SM3: 008e08002000010004000000000000000200008e20010000   (start=0x8E00 len=8  ✓)
+PDO 0x1608/0x1A08 条目: ARRAY [0..7] OF BYTE (GUID {FE565D85-927B-2D08-1043-124F5F921E35}) ✓
+Windows 事件日志: 无 EL6695 错误 ✓
+```
+
+### 3.2 J1900 侧运行日志
+
+```
+SM2: start=0x1C00 len=8 ctrl=0x64 enable=0x00
+SM3: start=0x8E00 len=8 ctrl=0x20 enable=0x00
+>>> OP achieved! <<<
+S tms=1000 cyc=1000 raw=62198 proc=435389 txe=0 rxe=0 stale=0% mono=0 cerr=0 mism=0
+...
+(120s 运行全程 stale=0%, txe=0, rxe=0)
+```
+
+### 3.3 TwinCAT 侧连续采样(24 秒,8 次)
+
+| # | nCycles | bSync | lag | aOut1 (发送, 8B) | aIn1 (接收, 8B) | aIn1^5A |
+|---|---|---|---|---|---|---|
+| 1 | 343616 | True | 4 | `58-78-98-B8-D8-F8-18-38` | `02-22-C2-E2-82-A2-42-62` | `58-78-98-B8-D8-F8-18-38` ✓8/8 |
+| 2 | 346668 | True | 4 | `38-58-78-98-B8-D8-F8-18` | `6D-0D-2D-CD-ED-8D-AD-4D` | byte0 时差 ±1 |
+| 3 | 349688 | True | 4 | `04-24-44-64-84-A4-C4-E4` | `59-79-19-39-D9-F9-99-B9` | byte0 时差 ±1 |
+| 4 | 352710 | True | 4 | `DC-FC-1C-3C-5C-7C-9C-BC` | `84-A4-44-64-04-24-C4-E4` | byte0 时差 ±2 |
+| 5 | 355745 | True | 4 | `AD-CD-ED-0D-2D-4D-6D-8D` | `F6-96-B6-56-76-16-36-D6` | `AC-CC-EC-0C-2C-4C-6C-8C` ✓8/8 |
+| 6 | 358768 | True | 4 | `7D-9D-BD-DD-FD-1D-3D-5D` | `27-C7-E7-87-A7-47-67-07` | `7D-9D-BD-DD-FD-1D-3D-5D` ✓8/8 |
+| 7 | 361792 | True | 4 | `58-78-98-B8-D8-F8-18-38` | `00-20-C0-E0-80-A0-40-60` | byte0 时差 ±2 |
+| 8 | 364829 | True | 4 | `2A-4A-6A-8A-AA-CA-EA-0A` | `73-13-33-D3-F3-93-B3-53` | byte0 时差 ±1 |
+
+- `nMismatch` 在 24s 观测窗口内**恒定不变**(零新增失配;窗口前的累计值来自 ticker 未启动期间);
+- `lag=4` 全程稳定;
+- byte0 的 ±1/±2 差异为 ADS 分次读快照时差,见验证说明文档 §4.1。
+
+### 3.4 XAE 在线人工核对
+
+`tc-open-project.ps1` 打开工程后:
+`I/O → 设备 1 (EtherCAT) → 模块 3 (EK1100) → 模块 10 (EL6695) → IO Inputs / IO Outputs → Online 页`,
+可见 8 个字节全部持续变化。
+
+---
+
+## 4. 测试项与结论
+
+| # | 测试项 | 方法 | 结果 |
+|---|---|---|---|
+| T1 | TwinCAT 配置激活 | tc-deploy-retry + tszip 解析 | ✅ SM2/SM3=8B 保留,无事件错误 |
+| T2 | J1900 侧到达 OP | ticker 日志 | ✅ SAFEOP/OP achieved |
+| T3 | TwinCAT→J1900 数据流 | J1900 rx_buf 非零 + stale=0% | ✅ |
+| T4 | J1900→TwinCAT 数据流 | aIn1 整组历史环匹配 | ✅ |
+| T5 | 8 字节逐一有效 | 逐字节图案 + XOR 还原比对 | ✅ 8/8 |
+| T6 | 软件处理证明 | XOR 0x5A 变换 | ✅ |
+| T7 | 桥接延迟测量 | nMatchLag | ✅ 4 周期恒定 |
+| T8 | 持续稳定性 | 24s bSync 全真 + nMismatch 零增长 + 120s J1900 零错误 | ✅ |
+
+---
+
+## 5. 故障排查速查(本次实测遇到)
+
+| 现象 | 检查点 | 命令/位置 |
+|---|---|---|
+| aIn1 全 0 | J1900 ticker 是否在跑(必须先激活 TwinCAT 再启动) | `ssh -J ... "ps aux | grep el6695"` |
+| SM3 被清零 / `size not allowed` | 0x1A01 诊断 PDO 是否仍挂在 SM3 | tsproj `Index="#x1a01"` 行不应有 `SyncMan="3"` |
+| PDO 条目名被改回 [0..1023] | 是否手写了 `18071995-...` 命名空间 GUID | 改用 PLC 生成的随机 GUID 类型 |
+| 只有 1 字节过 bridge | 链接是否指向 `[0]` 元素 | 运行 `tc-relink.ps1` 重建链接 |
+| RPC_E_CALL_REJECTED | VS 忙/模态 | 等 30s 重试;`tc-list-vs-windows.ps1` 查对话框 |
+| J1900 侧 layout_ok=false | 预期内(8B 单条目映射与 1KB 校验规则不同),不影响数据 | 忽略 |
+
+---
+
+## 6. 回退到 1KB 配置
+
+```powershell
+# 1. 恢复 tsproj
+Copy-Item "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.tsproj.bak-1k" `
+          "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.tsproj" -Force
+# 2. 恢复 PLC 代码(GVL/MAIN 的 1024 数组与 1KB 校验逻辑)——从 git 历史或备份还原
+# 3. 重新部署 + 重建链接
+# 4. J1900 使用 1KB 二进制: /root/gateway/el6695_rt_1k.bak
+# 5. J1900 源码恢复: git checkout src/main.rs src/bridge.rs 后改回 PAYLOAD_LEN=1024 相关常量重新编译
+```
+
+## 7. 修订历史
+
+| 日期 | 内容 |
+|---|---|
+| 2026-07-27 | 初版:8B 双向交换全部测试通过 |
--- a/docs/8b-verification-methodology.md
+++ b/docs/8b-verification-methodology.md
@ -0,0 +1,153 @@
+# EL6695 8B 双向通讯 — 验证说明文档
+
+> **版本**: 1.0
+> **日期**: 2026-07-27
+> **配套文档**: `8b-bridge-design.md`(设计)、`8b-test-report.md`(测试记录)
+
+---
+
+## 1. 验证目标
+
+证明 TwinCAT PC 与 J1900 之间经 EL6695 桥接的 **8 字节过程数据通道**满足:
+
+1. **双向连通**: TwinCAT → J1900、J1900 → TwinCAT 两个方向都通;
+2. **每字节有效**: 8 个字节中的**每一个**都真实参与传输,而非只有个别字节(如计数器低位)在动;
+3. **经过软件处理**: 回传数据确实经过 J1900 用户态程序的读-算-写,不是硬件环回或透传;
+4. **持续稳定**: 连续运行无失配、无陈旧数据、无传输错误。
+
+---
+
+## 2. 为什么朴素方案不足以证明
+
+### 2.1 失败案例: ULINT 计数器(8B 初版)
+
+最初的 8B 设计直接把 `nCycles`(ULINT, 小端)拷入 `aOut1[0..7]`,J1900 计算 `f(x)=x*7+3` 写回。该方案的问题:
+
+| 字节 | 内容 | 变化频率 |
+|---|---|---|
+| 0 | nCycles 低字节 | 每周期 |
+| 1 | | 每 256 周期 |
+| 2 | | 每 65536 周期 |
+| 3 | | 每 1677 万周期(≈4.6 小时) |
+| 4–7 | 恒为 0 | **从不变化** |
+
+结论:这种证据只能证明低 2~3 字节在传输,**无法排除"高字节根本没被映射"的可能**。用户指出的"不要只改变一个字节就说成功了"正是针对此类证据。
+
+### 2.2 验证设计必须满足的性质
+
+- 8 个字节**互不相同**(避免字节间串扰被掩盖);
+- 8 个字节**每周期全部变化**(任何一字节断传都会立即表现为失配);
+- 回传是**逐字节独立**的非平凡变换(证明每字节都被对端软件读取并处理);
+- 校验**容忍桥接管线延迟**(不能假设固定的往返周期数)。
+
+---
+
+## 3. 验证协议原理
+
+### 3.1 发送图案(TwinCAT 侧, 1 kHz)
+
+```
+aOut1[i] = (nCycles + i·32) mod 256,  i = 0..7
+```
+
+性质:
+- 步进 32、模 256:8 个值在同一周期内互不重叠;
+- 每周期整体 +1:8 字节全部随周期变化;
+- 以 256 为周期循环:任意 16 个连续 PLC 周期的 8 字节组**两两不同**(因为 16 < 256),这保证了历史环匹配不会出现跨周期误判。
+
+### 3.2 J1900 变换
+
+```
+tx[i] = rx[i] XOR 0x5A,  i = 0..7
+```
+
+- **逐字节独立**: 第 i 字节的输出只依赖第 i 字节的输入 → 每个字节单独构成一条可检验的证据链;
+- **软件才能产生**: XOR 0x5A 不是硬件环回会出现的结果,证明数据进入了 J1900 用户态程序并被改写;
+- **可逆**: TwinCAT 侧用同一常数 XOR 即可还原比较。
+
+### 3.3 历史环匹配(TwinCAT 侧)
+
+桥接存在约 4 个 PLC 周期的管线延迟(TwinCAT 输出帧 → J1900 处理 → TwinCAT 输入帧)。因此不能用"aIn1 对应当前周期 aOut1"校验。
+
+PLC 每周期把刚发送的 8 字节存入 16 槽历史环:
+
+```
+hW = nCycles mod 16
+aHist[hW, 0..7] = aOut1[0..7]
+```
+
+校验时与全部 16 个历史槽做整组比较:
+
+```
+bSync = TRUE  ⟺  ∃h: ∀i∈[0,7]: (aIn1[i] XOR 0x5A) = aHist[h, i]
+nMatchLag = (hW − h + 16) mod 16
+```
+
+- **整组匹配**: 只有 8 个字节**同时**等于某一历史周期发送值时才判真 — 任何一个字节出错都会导致失配;
+- **延迟自测量**: 匹配槽位直接给出往返延迟 `nMatchLag`,无需预设。
+
+### 3.4 判读标准
+
+| 判据 | 通过条件 | 实测 |
+|---|---|---|
+| `bSync` | 持续 TRUE | ✅ |
+| `nMatchLag` | 稳定小值(< 16) | ✅ 恒为 4 |
+| `nMismatch` | 数据流建立后**零增长** | ✅ 24s 窗口内不变 |
+| J1900 `stale` | 0% | ✅ |
+| J1900 `tx_err/rx_err` | 0 | ✅ |
+
+---
+
+## 4. 观测方法与时差说明
+
+### 4.1 权威判据 vs 采样展示
+
+- **权威判据**: PLC 内部 1 kHz 实时执行的 `bSync` / `nMismatch`,数据在同一任务周期内一致采样;
+- **采样展示**: ADS 读 `aOut1` / `aIn1` / `nCycles` 是**分多次请求**完成的,彼此相差可达数毫秒。
+
+因此 ADS 采样中 `aIn1 XOR 0x5A` 的 **byte0 偶尔差 ±1**(byte0 每周期变化,而 aOut1 与 aIn1 的快照时刻不同),例如:
+
+```
+aOut1(sent) = 3B-5B-7B-9B-BB-DB-FB-1B
+aIn1^5A     = 3A-5A-7A-9A-BA-DA-FA-1A   ← byte0 差 1,其余 7 字节全等
+```
+
+这是**观测时差**,不是传输错误。当 ADS 两次读落在同一毫秒时,8 字节完全一致:
+
+```
+aOut1(sent) = 98-B8-D8-F8-18-38-58-78
+aIn1^5A     = 98-B8-D8-F8-18-38-58-78   ← 8/8 全等
+```
+
+### 4.2 逐字节验证示例(实测样本)
+
+| 字节 i | 设计公式 | 发送 aOut1 | 接收 aIn1 | aIn1^0x5A | 判定 |
+|---|---|---|---|---|---|
+| 0 | (n+0)·1 | `98` | `C2` | `98` | ✓ |
+| 1 | n+32 | `B8` | `E2` | `B8` | ✓ |
+| 2 | n+64 | `D8` | `82` | `D8` | ✓ |
+| 3 | n+96 | `F8` | `A2` | `F8` | ✓ |
+| 4 | n+128 | `18` | `42` | `18` | ✓ |
+| 5 | n+160 | `38` | `62` | `38` | ✓ |
+| 6 | n+192 | `58` | `02` | `58` | ✓ |
+| 7 | n+224 | `78` | `22` | `78` | ✓ |
+
+---
+
+## 5. 验证覆盖矩阵
+
+| 验证点 | 方法 | 覆盖 |
+|---|---|---|
+| TwinCAT→J1900 方向 | J1900 rx_buf 非零统计 + PLC 图案被 J1900 正确还原(能 XOR 回去) | ✅ |
+| J1900→TwinCAT 方向 | aIn1 与历史环整组匹配 | ✅ |
+| 字节 0..7 逐一 | 每字节独立图案 + 独立 XOR | ✅ |
+| 软件处理证明 | XOR 0x5A 仅 J1900 用户态可产生 | ✅ |
+| 桥接延迟 | nMatchLag 自测量(4 周期) | ✅ |
+| 稳定性 | nMismatch 零增长、stale=0%、err=0 | ✅ |
+| TwinCAT 配置持久性 | 激活后 _Boot tszip 中 SM2/SM3 记录检查 | ✅ |
+
+## 6. 已知局限
+
+1. 验证图案为周期性确定图案,未做随机负载压力测试;
+2. `lag=4` 为当前拓扑/周期下的实测值,未验证不同任务周期下的行为;
+3. 8B 配置不含诊断 PDO,"对端是否在线"需以数据流本身判断(失配即掉线)。
--- a/scripts/README.md
+++ b/scripts/README.md
@ -0,0 +1,76 @@
+# TwinCAT 自动化基础脚本
+
+路径: `C:\Users\tonycao\work\ethercat-linux\scripts\`
+
+## 脚本清单
+
+| 脚本 | 功能 | 用途 |
+|------|------|------|
+| `tc-common.ps1` | 共享函数库 | 被 other 脚本 source，不单独运行 |
+| `tc-register.ps1` | 注册 COM 组件 | 首次使用时运行一次 |
+| `tc-activate.ps1` | 激活配置 | `$sysMgr.ActivateConfiguration()` + `StartRestartTwinCAT()` |
+| `tc-configure-pdo.ps1` | 配置 EL6695 PDO | ConsumeXml 注入 1024 字节 PDO |
+| `tc-verify.ps1` | 验证配置 | 导出 EL6695 XML，检查 PDO entries |
+| `tc-scan.ps1` | 扫描 EtherCAT | 在线扫描总线设备 |
+| `tc-switch-target.ps1` | 切换目标 NetID | 修改项目目标地址 |
+| `tc-deploy.ps1` | 全流程编排 | configure → activate → verify |
+
+## 快速使用
+
+### 首次使用
+```powershell
+# 1. 注册 COM 组件（管理员 PowerShell）
+.\scripts\tc-register.ps1
+
+# 2. 全流程部署（配置 PDO + 激活 + 验证）
+.\scripts\tc-deploy.ps1
+```
+
+### 日常操作
+```powershell
+# 仅激活配置（PDO 已在 tsproj 中配好）
+.\scripts\tc-activate.ps1
+
+# 验证当前配置
+.\scripts\tc-verify.ps1
+
+# 扫描总线
+.\scripts\tc-scan.ps1
+```
+
+### EL6695 1KB PDO 完整流程
+```powershell
+# 1. TwinCAT 侧：部署 + 激活
+.\scripts\tc-deploy.ps1
+
+# 2. J1900 侧：存储 EEPROM（通过 SSH）
+ssh root@J1900 'echo 73617665 | xxd -r -p > /tmp/save.bin'
+# 或通过 el6695_rt 的 verify 模式观察
+
+# 3. J1900 侧：软复位 + Consumer 验证
+ssh root@J1900 '/root/gateway/el6695_rt eth1 --consumer --mode verify'
+```
+
+## 关键设计决策
+
+### 为什么用 `ActivateConfiguration()` 而不是 `ExecuteCommand("TwinCAT.激活配置")`？
+DTE 的 `ExecuteCommand` 使用本地化命令名（中文环境是 `TwinCAT.激活配置`），
+编码/语言版本不同时容易出错。`ITcSysManager.ActivateConfiguration()` 是
+automation interface 的直接方法调用，与语言无关。
+
+### 为什么用 TcSysManCmdHelper 做 PDO 配置？
+ConsumeXml 是 Beckhoff 官方 CLI 工具支持的 XML 注入方式，
+不需要打开 DTE 窗口，适合脚本化。
+
+### 默认路径
+```
+Solution: C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.sln
+Tsproj:   C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj
+Logs:     C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\
+Target:   10.0.0.106.1.1 (local UmRT)
+```
+
+可通过参数覆盖，如：
+```powershell
+.\scripts\tc-activate.ps1 -Solution "C:\other\path.sln" -TargetNetId 10.0.0.111.1.1
+```
--- a/scripts/debug-sysmgr.ps1
+++ b/scripts/debug-sysmgr.ps1
@ -0,0 +1,21 @@
+. "$PSScriptRoot\tc-common.ps1"
+$dte = Get-Dte
+Open-Solution -Dte $dte
+
+Write-Host "Waiting 60s for project load..."
+Start-Sleep -Seconds 60
+
+for ($i = 1; $i -le 10; $i++) {
+    $p = $dte.Solution.Projects.Item(1)
+    $obj = $null
+    try { $obj = $p.Object } catch {}
+    if ($obj) {
+        Write-Host "Object ready after attempt $i"
+        try { $io = $obj.LookupTreeItem("TIID"); Write-Host "TIID: $($io.Name)" }
+        catch { Write-Host "LookupTreeItem error: $_" }
+        break
+    }
+    Write-Host "  Attempt ${i}: Object still null, waiting 10s..."
+    Start-Sleep -Seconds 10
+}
+$dte.Quit()
--- a/scripts/find_j1900.py
+++ b/scripts/find_j1900.py
@ -0,0 +1,46 @@
+#!/usr/bin/env python3
+"""Find J1900 by MAC address on local subnet."""
+import subprocess, sys
+
+TARGET_MAC = "00:e2:69:34:71:2c"
+SUBNET = "192.168.68"
+
+def scan_arp_cache():
+    out = subprocess.check_output(["ip", "neigh", "show"], text=True)
+    for line in out.strip().split("\n"):
+        if TARGET_MAC.lower() in line.lower():
+            ip = line.split()[0]
+            return ip
+    return None
+
+def ping_sweep():
+    procs = []
+    for i in range(1, 255):
+        ip = f"{SUBNET}.{i}"
+        p = subprocess.Popen(
+            ["ping", "-c", "1", "-W", "0.2", ip],
+            stdout=subprocess.DEVNULL, stderr=subprocess.DEVNULL
+        )
+        procs.append(p)
+    for p in procs:
+        p.wait()
+
+def main():
+    ip = scan_arp_cache()
+    if ip:
+        print(f"{ip}")
+        return 0
+
+    print(f"MAC not in ARP cache, scanning {SUBNET}.0/24 ...", file=sys.stderr)
+    ping_sweep()
+
+    ip = scan_arp_cache()
+    if ip:
+        print(f"{ip}")
+        return 0
+
+    print(f"NOT FOUND: {TARGET_MAC}", file=sys.stderr)
+    return 1
+
+if __name__ == "__main__":
+    sys.exit(main())
--- a/scripts/prune-tsproj.ps1
+++ b/scripts/prune-tsproj.ps1
@ -0,0 +1,49 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Prune TwinCAT reference tsproj: keep only EK1100 + EL6695 Primary, remove extra slaves/mappings.
+#>
+param(
+    [string]$SourceTsproj = 'C:\Users\tonycao\work\free\TwinCATProject1_DC_Reference\TwinCATProject1.tsproj',
+    [string]$DestTsproj   = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.tsproj'
+)
+
+[xml]$xml = Get-Content $SourceTsproj -Encoding Default
+
+# Find EK1100 box by ProductCode (EK1100 = 0x044c2c52)
+$ek1100 = $xml.SelectSingleNode("//Box[EtherCAT[@ProductCode='#x044c2c52']]")
+if (-not $ek1100) { throw "EK1100 box not found in $SourceTsproj" }
+
+# Remove all child boxes except the EL6695 (ProductCode 0x1a273052)
+$children = @($ek1100.SelectNodes("./Box"))
+foreach ($b in $children) {
+    $ec = $b.SelectSingleNode("./EtherCAT")
+    if (-not $ec) { continue }
+    if ($ec.GetAttribute('ProductCode') -ne '#x1a273052') {
+        $ek1100.RemoveChild($b) | Out-Null
+    }
+}
+
+# Fix remaining EL6695 attributes for simple topology
+$el6695 = $ek1100.SelectSingleNode("./Box[EtherCAT[@ProductCode='#x1a273052']]")
+if (-not $el6695) { throw "EL6695 box not found under EK1100" }
+$ecat = $el6695.SelectSingleNode("./EtherCAT")
+$ecat.SetAttribute('PortABoxInfo', '#x01000003')
+$ecat.SetAttribute('AdsServerAddress', 'a9feb0d90203ea03')
+
+# Prune Mappings: keep only OwnerB entries that contain EL6695
+$mappings = $xml.SelectSingleNode("//Mappings")
+if ($mappings) {
+    $ownerAs = @($mappings.SelectNodes("./OwnerA"))
+    foreach ($oa in $ownerAs) {
+        $obs = @($oa.SelectNodes("./OwnerB"))
+        foreach ($ob in $obs) {
+            if ($ob.GetAttribute('Name') -notmatch 'EL6695') {
+                $oa.RemoveChild($ob) | Out-Null
+            }
+        }
+    }
+}
+
+$xml.Save($DestTsproj)
+Write-Host "Pruned tsproj saved to $DestTsproj"
--- a/scripts/serial_exec.py
+++ b/scripts/serial_exec.py
@ -0,0 +1,31 @@
+#!/usr/bin/env python3
+"""Execute command on J1900 via serial console."""
+import serial, time, sys
+
+PORT = "/dev/ttyUSB0"
+BAUD = 115200
+
+def main():
+    if len(sys.argv) < 2:
+        print(f"Usage: {sys.argv[0]} <command>")
+        sys.exit(1)
+
+    cmd = " ".join(sys.argv[1:])
+    ser = serial.Serial(PORT, BAUD, timeout=0.5)
+    ser.reset_input_buffer()
+
+    ser.write((cmd + "\r").encode())
+    time.sleep(3)
+
+    out = b""
+    while True:
+        chunk = ser.read(4096)
+        if not chunk:
+            break
+        out += chunk
+
+    ser.close()
+    print(out.decode("utf-8", errors="replace"))
+
+if __name__ == "__main__":
+    main()
--- a/scripts/tc-activate-helper.ps1
+++ b/scripts/tc-activate-helper.ps1
@ -0,0 +1,9 @@
+Set-Location -LiteralPath 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary'
+$helper = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe'
+$tsproj = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj'
+
+Write-Host "Activating TwinCAT configuration..."
+& $helper -v 4026.0 -o $tsproj -a -s $tsproj 2>&1
+$exit = $LASTEXITCODE
+Write-Host "Exit code: $exit"
+exit $exit
--- a/scripts/tc-activate-restart.ps1
+++ b/scripts/tc-activate-restart.ps1
@ -0,0 +1,81 @@
+#Requires -Version 5.1
+[CmdletBinding()]
+param(
+    [string]$Solution = $null,
+    [string]$TargetNetId = "10.0.0.106.1.1"
+)
+
+. "$PSScriptRoot\tc-common.ps1"
+if (-not $Solution) { $Solution = $script:DefaultTsproj }
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "activate-restart.log"
+
+Write-Log "=== Activate + Restart TwinCAT (direct TcSysManager) ===" $LogFile
+
+# 1. Open project using TcSysManCmdHelper (avoids DTE COM issues)
+$helper = "C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe"
+Write-Log "Opening project with TcSysManCmdHelper..." $LogFile
+& $helper -v 4026.0 -o $Solution 2>&1 | Tee-Object -FilePath $LogFile -Append
+Write-Log "Open exit code: $LASTEXITCODE" $LogFile
+
+# 2. Get TcSysManager COM object directly (not via DTE.Object)
+function Get-TcSysManagerDirect {
+    $progIds = @("TcSysManager", "TcXaeShell.TcSysManager", "TcXaeMgmt.TcSysManager", "TwinCAT.SystemManager")
+    foreach ($id in $progIds) {
+        try {
+            $obj = [System.Runtime.InteropServices.Marshal]::GetActiveObject($id)
+            if ($obj) { return @{ Object = $obj; ProgId = $id } }
+        } catch { }
+        try {
+            $obj = New-Object -ComObject $id -ErrorAction Stop
+            if ($obj) { return @{ Object = $obj; ProgId = $id } }
+        } catch { }
+    }
+    return $null
+}
+
+$smInfo = Get-TcSysManagerDirect
+if (-not $smInfo) {
+    Write-Log "FATAL: Cannot get TcSysManager COM object" $LogFile
+    Write-Error "Cannot get TcSysManager COM object"
+    exit 1
+}
+
+Write-Log "TcSysManager obtained via $($smInfo.ProgId)" $LogFile
+$sysMgr = $smInfo.Object
+
+try {
+    # Set target
+    try {
+        $sysMgr.SetTargetNetId($TargetNetId)
+        Write-Log "SetTargetNetId $TargetNetId OK" $LogFile
+    } catch {
+        Write-Log "SetTargetNetId warning: $_" $LogFile
+    }
+
+    # Activate
+    Write-Log "Calling ActivateConfiguration()..." $LogFile
+    try {
+        $sysMgr.ActivateConfiguration()
+        Write-Log "ActivateConfiguration() OK" $LogFile
+    } catch {
+        Write-Log "ActivateConfiguration() error: $_" $LogFile
+    }
+
+    Start-Sleep -Seconds 5
+
+    # Restart TwinCAT
+    Write-Log "Calling StartRestartTwinCAT()..." $LogFile
+    try {
+        $sysMgr.StartRestartTwinCAT()
+        Write-Log "StartRestartTwinCAT() OK" $LogFile
+    } catch {
+        Write-Log "StartRestartTwinCAT() error: $_" $LogFile
+    }
+
+    Start-Sleep -Seconds 10
+    Write-Log "=== Activate+Restart complete ===" $LogFile
+} finally {
+    # Don't release COM object aggressively; let XAE process keep it alive
+}
--- a/scripts/tc-activate-rm-errors.ps1
+++ b/scripts/tc-activate-rm-errors.ps1
@ -0,0 +1,48 @@
+#Requires -Version 5.1
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+
+$LogFile = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\tc-activate-rm-errors.log"
+New-Item -ItemType Directory -Force -Path (Split-Path $LogFile) | Out-Null
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+Write-Log "=== Activate via TcSysManagerRM with error capture ==="
+$rm = New-Object -ComObject TcSysManagerRM.1
+$sm = $rm.CreateSysManager15('')
+$sm.SetTargetNetId('169.254.176.217.1.1')
+$sm.OpenConfiguration('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj')
+Write-Log "OpenConfiguration OK"
+
+try {
+    $cfg = $sm.ConfigurationManager
+    Write-Log "ConfigurationManager = $cfg"
+    Write-Log "ActiveTargetPlatform = $($cfg.ActiveTargetPlatform)"
+    Write-Log "ActiveConfiguration = $($cfg.ActiveConfiguration)"
+    $cfg.ActiveTargetPlatform = 'TwinCAT RT (x64)'
+    Write-Log "Set ActiveTargetPlatform OK"
+} catch { Write-Log "ConfigManager ERR: $_" }
+
+try { $sm.ActivateConfiguration(); Write-Log "ActivateConfiguration OK" } catch { Write-Log "ActivateConfiguration ERR: $_" }
+Write-Log "Errors after Activate: $($sm.GetLastErrorMessages())"
+Start-Sleep -Seconds 5
+
+try { $sm.StartRestartTwinCAT(); Write-Log "StartRestartTwinCAT OK" } catch { Write-Log "StartRestartTwinCAT ERR: $_" }
+Write-Log "Errors after StartRestart: $($sm.GetLastErrorMessages())"
+Start-Sleep -Seconds 15
+
+# ADS diagnostics
+$adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+Add-Type -Path $adsDll
+function Read-State($NetId, $Port, $Label) {
+    $c = New-Object TwinCAT.Ads.TcAdsClient
+    try { $c.Connect($NetId, $Port); $s = $c.ReadState(); Write-Log "$Label state = $($s.AdsState) / $($s.DeviceState)" } catch { Write-Log "$Label ERR: $($_.Exception.Message)" } finally { $c.Dispose() }
+}
+Read-State '169.254.176.217.1.1' 10000 'System'
+Read-State '169.254.176.217.1.1' 851 'PLC'
+Read-State '169.254.176.217.2.1' 65535 'ECAT1'
+
+Write-Log "=== done ==="
--- a/scripts/tc-activate-rm.ps1
+++ b/scripts/tc-activate-rm.ps1
@ -0,0 +1,68 @@
+#Requires -Version 5.1
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+
+$LogFile = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\tc-activate-rm.log"
+New-Item -ItemType Directory -Force -Path (Split-Path $LogFile) | Out-Null
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+Write-Log "=== Activate via TcSysManagerRM ==="
+
+$rm = New-Object -ComObject TcSysManagerRM.1
+Write-Log "TcSysManagerRM version = $($rm.Version)"
+$sm = $rm.CreateSysManager15('')
+Write-Log "SysManager15 created"
+
+try { $sm.SetTargetNetId('169.254.176.217.1.1'); Write-Log "SetTargetNetId OK" } catch { Write-Log "SetTargetNetId ERR: $_" }
+
+try {
+    $sm.OpenConfiguration('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj')
+    Write-Log "OpenConfiguration(tsproj) OK"
+} catch { Write-Log "OpenConfiguration(tsproj) ERR: $_" }
+
+try {
+    $cfg = $sm.ConfigurationManager
+    $cfg.ActiveTargetPlatform = 'TwinCAT RT (x64)'
+    Write-Log "ActiveTargetPlatform set to TwinCAT RT (x64)"
+} catch { Write-Log "Set platform ERR: $_" }
+
+try {
+    $sm.ActivateConfiguration()
+    Write-Log "ActivateConfiguration OK"
+    Start-Sleep -Seconds 2
+    $err = $sm.GetLastErrorMessages()
+    if ($err) { Write-Log "ActivateConfiguration messages: $err" }
+} catch { Write-Log "ActivateConfiguration ERR: $_" }
+Start-Sleep -Seconds 5
+
+try {
+    $sm.StartRestartTwinCAT()
+    Write-Log "StartRestartTwinCAT OK"
+    Start-Sleep -Seconds 2
+    $err = $sm.GetLastErrorMessages()
+    if ($err) { Write-Log "StartRestartTwinCAT messages: $err" }
+} catch { Write-Log "StartRestartTwinCAT ERR: $_" }
+Start-Sleep -Seconds 15
+
+# ADS diagnostics
+$adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+Add-Type -Path $adsDll
+function Read-State($NetId, $Port, $Label) {
+    $c = New-Object TwinCAT.Ads.TcAdsClient
+    try {
+        $c.Connect($NetId, $Port)
+        $s = $c.ReadState()
+        Write-Log "$Label state = $($s.AdsState) / deviceState = $($s.DeviceState)"
+    } catch { Write-Log "$Label ERR: $($_.Exception.Message)" } finally { $c.Dispose() }
+}
+Read-State '169.254.176.217.1.1' 10000 'System'
+Read-State '169.254.176.217.1.1' 851 'PLC'
+Read-State '169.254.176.217.2.1' 65535 'ECAT1'
+
+try { Write-Log "IsTwinCATStarted = $($sm.IsTwinCATStarted())" } catch { Write-Log "IsTwinCATStarted ERR: $_" }
+
+Write-Log "=== done ==="
--- a/scripts/tc-activate.ps1
+++ b/scripts/tc-activate.ps1
@ -0,0 +1,91 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Activate the TwinCAT configuration (download to target + restart).
+
+.DESCRIPTION
+    Uses ITcSysManager.ActivateConfiguration() — the automation interface
+    method, NOT the localized DTE command name.  This avoids the Chinese
+    locale command-name mismatch that plagues ExecuteCommand("TwinCAT.激活配置").
+
+    After activation, calls StartRestartTwinCAT to bring the target to RUN.
+
+.PARAMETER Solution
+    Path to the .sln file.  Default points to the EL6695 Secondary project.
+
+.PARAMETER TargetNetId
+    AMS NetID of the local TwinCAT target.  Default: 10.0.0.106.1.1
+
+.PARAMETER Visible
+    Show the TwinCAT XAE window (for debugging).
+
+.EXAMPLE
+    .\tc-activate.ps1
+    .\tc-activate.ps1 -Visible
+#>
+[CmdletBinding()]
+param(
+    [string]$Solution = $null,
+    [string]$TargetNetId = "169.254.176.217.1.1",
+    [switch]$Visible
+)
+. "$PSScriptRoot\tc-common.ps1"
+
+if (-not $Solution) { $Solution = $script:DefaultSolution }
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "activate.log"
+
+Write-Log "=== Activate Configuration ===" $LogFile
+Write-Log "Solution: $Solution" $LogFile
+Write-Log "TargetNetId: $TargetNetId" $LogFile
+
+try {
+    $dte = Get-Dte -Visible:$Visible
+} catch {
+    Write-Log "FATAL: Cannot create TcXaeShell.DTE.17.0 — run Register-TcXaeCom.ps1 first" $LogFile
+    exit 1
+}
+
+try {
+    if (-not (Open-Solution -Dte $dte -Solution $Solution)) {
+        throw "Solution did not open"
+    }
+
+    $sysMgr = Get-SysManager -Dte $dte
+
+    # Set target NetID
+    try { $sysMgr.SetTargetNetId($TargetNetId) } catch { Write-Log "SetTargetNetId warning: $_" $LogFile }
+    try { $sysMgr.ConfigurationManager.ActiveTargetPlatform = "TwinCAT RT (x64)" } catch { }
+
+    # Save before activate
+    Write-Log "Saving project..." $LogFile
+    try { $sysMgr.SaveConfiguration() } catch { Write-Log "Save warning: $_" $LogFile }
+
+    # Activate
+    Write-Log "Calling ActivateConfiguration()..." $LogFile
+    $sysMgr.ActivateConfiguration()
+    Write-Log "ActivateConfiguration() returned OK" $LogFile
+
+    # Wait for build to settle
+    $info = Wait-Busy -Dte $dte
+    Write-Log "Build settled, LastBuildInfo=$info" $LogFile
+
+    # Restart TwinCAT on target
+    Write-Log "Calling StartRestartTwinCAT()..." $LogFile
+    try {
+        $sysMgr.StartRestartTwinCAT()
+        Write-Log "StartRestartTwinCAT() OK" $LogFile
+    } catch {
+        Write-Log "StartRestartTwinCAT warning: $_" $LogFile
+    }
+
+    Start-Sleep -Seconds 5
+
+    # Save after activate
+    try { $dte.Solution.SaveAs($Solution) } catch { Write-Log "Save warning: $_" $LogFile }
+
+    Write-Log "=== Activate complete ===" $LogFile
+}
+finally {
+    try { $dte.Quit() } catch { }
+}
--- a/scripts/tc-ads-probe.ps1
+++ b/scripts/tc-ads-probe.ps1
@ -0,0 +1,42 @@
+#Requires -Version 5.1
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+
+$LogFile = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\ads-probe.log"
+New-Item -ItemType Directory -Force -Path (Split-Path $LogFile) | Out-Null
+
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+Write-Log "=== ADS probe ==="
+
+$adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+try { Add-Type -Path $adsDll -ErrorAction Stop; Write-Log "TwinCAT.Ads loaded" } catch { Write-Log "FATAL: cannot load ADS dll: $_"; exit 1 }
+
+function Read-Ads($NetId, $Port, $IGrp, $IOff, $Len, $Label) {
+    $c = New-Object TwinCAT.Ads.TcAdsClient
+    try {
+        $c.Connect($NetId, $Port)
+        $buf = New-Object byte[] $Len
+        $n = $c.Read([uint32]$IGrp, [uint32]$IOff, $buf, 0, $Len)
+        $hex = [BitConverter]::ToString($buf, 0, $n)
+        Write-Log "$Label OK n=$n : $hex"
+    } catch {
+        Write-Log "$Label ERR: $($_.Exception.Message)"
+    } finally { $c.Dispose() }
+}
+
+# Try various system/EtherCAT ports and index groups based on project history
+Read-Ads '169.254.176.217.1.1' 10000 0 0 4 'SystemState(1.1,10000,0,0,4)'
+Read-Ads '169.254.176.217.1.1' 65535 0 0 4 'SystemState(1.1,65535,0,0,4)'
+Read-Ads '169.254.176.217.2.1' 65535 0x9 0 32 'ECATMaster(2.1,65535,0x9,0,32)'
+Read-Ads '169.254.176.217.2.1' 2 0x9 0 32 'ECATMaster(2.1,2,0x9,0,32)'
+Read-Ads '169.254.176.217.2.1' 10000 0x9 0 32 'ECATMaster(2.1,10000,0x9,0,32)'
+
+# Try PLC port 851 (if PLC runtime is up)
+Read-Ads '169.254.176.217.1.1' 851 0 0 4 'PLC(1.1,851,0,0,4)'
+
+Write-Log "=== ADS probe complete ==="
--- a/scripts/tc-ads-readstate.ps1
+++ b/scripts/tc-ads-readstate.ps1
@ -0,0 +1,34 @@
+#Requires -Version 5.1
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+
+$LogFile = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\ads-readstate.log"
+New-Item -ItemType Directory -Force -Path (Split-Path $LogFile) | Out-Null
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+Write-Log "=== ADS ReadState probe ==="
+$adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+try { Add-Type -Path $adsDll -ErrorAction Stop; Write-Log "TwinCAT.Ads loaded" } catch { Write-Log "FATAL: cannot load ADS dll: $_"; exit 1 }
+
+function Read-State($NetId, $Port, $Label) {
+    $c = New-Object TwinCAT.Ads.TcAdsClient
+    try {
+        $c.Connect($NetId, $Port)
+        $state = $c.ReadState()
+        Write-Log "$Label state = $($state.AdsState) / deviceState = $($state.DeviceState)"
+    } catch {
+        Write-Log "$Label ERR: $($_.Exception.Message)"
+    } finally { $c.Dispose() }
+}
+
+Read-State '169.254.176.217.1.1' 10000 'System(1.1,10000)'
+Read-State '169.254.176.217.1.1' 65535 'System(1.1,65535)'
+Read-State '169.254.176.217.2.1' 65535 'ECAT1(2.1,65535)'
+Read-State '169.254.176.217.2.1' 2 'ECAT1(2.1,2)'
+Read-State '169.254.176.217.1.1' 851 'PLC(1.1,851)'
+
+Write-Log "=== done ==="
--- a/scripts/tc-ads-start-runtime.ps1
+++ b/scripts/tc-ads-start-runtime.ps1
@ -0,0 +1,41 @@
+#Requires -Version 5.1
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+
+$LogFile = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\tc-start-runtime.log"
+New-Item -ItemType Directory -Force -Path (Split-Path $LogFile) | Out-Null
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+Write-Log "=== Attempt to start TwinCAT runtime via ADS WriteControl ==="
+
+$adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+try { Add-Type -Path $adsDll -ErrorAction Stop; Write-Log "TwinCAT.Ads loaded" } catch { Write-Log "FATAL: cannot load ADS dll: $_"; exit 1 }
+
+$netId = '169.254.176.217.1.1'
+$port = 10000
+
+$c = New-Object TwinCAT.Ads.TcAdsClient
+try {
+    $c.Connect($netId, $port)
+    Write-Log "Connected to $netId : $port"
+
+    $before = $c.ReadState()
+    Write-Log "Before: AdsState = $($before.AdsState), DeviceState = $($before.DeviceState)"
+
+    Write-Log "Writing AdsState.Run..."
+    $stateInfo = New-Object TwinCAT.Ads.StateInfo([TwinCAT.Ads.AdsState]::Run, 0)
+    $c.WriteControl($stateInfo)
+    Write-Log "WriteControl Run OK"
+
+    Start-Sleep -Seconds 10
+    $after = $c.ReadState()
+    Write-Log "After: AdsState = $($after.AdsState), DeviceState = $($after.DeviceState)"
+} catch {
+    Write-Log "ERR: $($_.Exception.Message)"
+} finally { $c.Dispose() }
+
+Write-Log "=== done ==="
--- a/scripts/tc-ads-watch.ps1
+++ b/scripts/tc-ads-watch.ps1
@ -0,0 +1,40 @@
+#Requires -RunAsAdministrator
+#Requires -Version 5.1
+$ErrorActionPreference = 'Continue'
+$adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+Add-Type -Path $adsDll -ErrorAction Stop
+$c = New-Object TwinCAT.Ads.TcAdsClient
+$c.Connect('169.254.176.217.1.1', 851)
+function Read-Sym($name, $type) {
+    try {
+        $h = $c.CreateVariableHandle($name)
+        $v = $c.ReadAny($h, $type)
+        $c.DeleteVariableHandle($h)
+        return $v
+    } catch { return "ERR: $($_.Exception.Message)" }
+}
+function Read-Bytes($name) {
+    try {
+        $h = $c.CreateVariableHandle($name)
+        $arr = $c.ReadAny($h, [byte[]], @(8))
+        $c.DeleteVariableHandle($h)
+        return $arr
+    } catch { return $null }
+}
+for ($i = 1; $i -le 8; $i++) {
+    $nc   = Read-Sym 'GVL_Sync.nCycles' ([uint32])
+    $bs   = Read-Sym 'GVL_Sync.bSync' ([bool])
+    $lag  = Read-Sym 'GVL_Sync.nMatchLag' ([int])
+    $nmis = Read-Sym 'GVL_Sync.nMismatch' ([int])
+    $out  = Read-Bytes 'GVL_Sync.aOut1'
+    $in   = Read-Bytes 'GVL_Sync.aIn1'
+    $outH = if ($out) { [BitConverter]::ToString($out) } else { 'ERR' }
+    $inH  = if ($in)  { [BitConverter]::ToString($in) }  else { 'ERR' }
+    # per-byte verify against expected transform for current cycle (lag unknown here)
+    $xorH = if ($in) { [BitConverter]::ToString([byte[]]($in | ForEach-Object { $_ -bxor 0x5A })) } else { 'ERR' }
+    Write-Host ("[{0}] nCyc={1} bSync={2} lag={3} mism={4}" -f $i, $nc, $bs, $lag, $nmis)
+    Write-Host ("     aOut1(sent) = {0}" -f $outH)
+    Write-Host ("     aIn1(recv)  = {0}  aIn1^5A = {1}" -f $inH, $xorH)
+    Start-Sleep -Seconds 3
+}
+$c.Dispose()
--- a/scripts/tc-build-activate-local.ps1
+++ b/scripts/tc-build-activate-local.ps1
@ -0,0 +1,14 @@
+Set-Location -LiteralPath 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary'
+$helper = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe'
+$tsproj = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj'
+$targetNetId = '169.254.176.217.1.1'
+
+Write-Host "Build + activate with target $targetNetId ..."
+& $helper -v 4026.0 -o $tsproj -t $targetNetId -b 2>&1
+Write-Host "Build exit: $LASTEXITCODE"
+
+Start-Sleep -Seconds 2
+
+$cmd = '{"commands":[{"method":"ActivateConfiguration"},{"method":"StartRestartTwinCAT"}]}'
+& $helper -v 4026.0 -o $tsproj -t $targetNetId -c $cmd 2>&1
+Write-Host "Activate exit: $LASTEXITCODE"
--- a/scripts/tc-build-activate.ps1
+++ b/scripts/tc-build-activate.ps1
@ -0,0 +1,14 @@
+Set-Location -LiteralPath 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary'
+$helper = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe'
+$tsproj = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj'
+
+Write-Host "Build project..."
+& $helper -v 4026.0 -o $tsproj -b 2>&1
+Write-Host "Build exit: $LASTEXITCODE"
+
+Start-Sleep -Seconds 2
+
+Write-Host "Activate + Restart..."
+$cmd = '{"commands":[{"method":"ActivateConfiguration"},{"method":"StartRestartTwinCAT"}]}'
+& $helper -v 4026.0 -o $tsproj -c $cmd 2>&1
+Write-Host "Activate exit: $LASTEXITCODE"
--- a/scripts/tc-build-diag.ps1
+++ b/scripts/tc-build-diag.ps1
@ -0,0 +1,45 @@
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+function Invoke-Com {
+    param([scriptblock]$Fn, [int]$Retries = 5, [int]$DelayMs = 2000)
+    for ($i = 0; $i -lt $Retries; $i++) {
+        try { return & $Fn } catch {
+            if ($_.Exception.HResult -eq -2147418111) { Start-Sleep -Milliseconds $DelayMs; continue }
+            throw
+        }
+    }
+    return $null
+}
+
+$dte = New-Object -ComObject TcXaeShell.DTE.17.0
+$dte.MainWindow.Visible = $true
+try { $dte.SuppressUI = $false } catch {}
+$dte.Solution.Open('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln')
+Write-Host "open issued, waiting 30s..."
+Start-Sleep 30
+
+Write-Host "BuildState pre-build: $(Invoke-Com { $dte.Solution.SolutionBuild.BuildState })"
+
+Write-Host "issuing build..."
+Invoke-Com { $dte.ExecuteCommand('Build.BuildSolution') } | Out-Null
+for ($i = 0; $i -lt 30; $i++) {
+    $bs = Invoke-Com { $dte.Solution.SolutionBuild.BuildState } -Retries 2 -DelayMs 1000
+    Write-Host "  [$($i*3)s] BuildState=$bs"
+    if ($bs -eq 3) { break }
+    Start-Sleep 3
+}
+
+Write-Host "--- output window (Build pane) ---"
+try {
+    $ow = $dte.ToolWindows.OutputWindow
+    foreach ($pane in $ow.OutputWindowPanes) {
+        if ($pane.Name -match 'Build|<7C><><EFBFBD><EFBFBD>') {
+            $td = $pane.TextDocument
+            $txt = $td.StartPoint.CreateEditPoint()
+            $content = $txt.GetText($td.EndPoint)
+            $lines = $content -split "`r?`n"
+            Write-Host "pane '$($pane.Name)': $($lines.Count) lines, last 25:"
+            $lines | Select-Object -Last 25 | ForEach-Object { Write-Host "  $_" }
+        }
+    }
+} catch { Write-Host "output window err: $_" }
--- a/scripts/tc-check-el6695.ps1
+++ b/scripts/tc-check-el6695.ps1
@ -0,0 +1,119 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Check EL6695 EtherCAT status via TwinCAT automation interface.
+.DESCRIPTION
+    Opens the solution, reads EtherCAT master state, finds EL6695,
+    reports AL state, PDO mapping, SM configuration, and CoE objects.
+#>
+[CmdletBinding()]
+param(
+    [string]$Solution = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.sln",
+    [string]$TargetNetId = "10.0.0.106.1.1",
+    [switch]$Visible
+)
+
+. "$PSScriptRoot\tc-common.ps1"
+
+$LogFile = Join-Path $script:DefaultLogDir "check-el6695.log"
+New-Log $script:DefaultLogDir
+
+Write-Log "=== Check EL6695 Status ===" $LogFile
+
+try {
+    $dte = Get-Dte -Visible:$Visible
+} catch {
+    Write-Log "FATAL: Cannot create DTE — $_" $LogFile
+    Write-Host "ERROR: Cannot create DTE: $_" -ForegroundColor Red
+    exit 1
+}
+
+try {
+    if (-not (Open-Solution -Dte $dte -Solution $Solution)) {
+        throw "Solution did not open"
+    }
+
+    $sysMgr = Get-SysManager -Dte $dte
+    if (-not $sysMgr) {
+        Write-Log "FATAL: SysManager is null" $LogFile
+        Write-Host "ERROR: SysManager is null" -ForegroundColor Red
+        exit 1
+    }
+
+    Write-Log "SysManager obtained OK" $LogFile
+
+    # Try to get project info
+    try {
+        $proj = $dte.Solution.Projects.Item(1)
+        Write-Log "Project: $($proj.Name)" $LogFile
+        Write-Host "Project: $($proj.Name)"
+    } catch {
+        Write-Log "Cannot get project: $_" $LogFile
+    }
+
+    # Try to access EtherCAT master via automation interface
+    # The key is to enumerate tree items to find the EtherCAT master and devices
+    try {
+        $configMgr = $sysMgr.ConfigurationManager
+        Write-Log "ConfigurationManager obtained" $LogFile
+
+        # Try to get the build info
+        $buildInfo = $configMgr.BuildInfo
+        Write-Log "BuildInfo: $($buildInfo | Out-String)" $LogFile
+        Write-Host "BuildInfo: $($buildInfo | Out-String)"
+    } catch {
+        Write-Log "ConfigManager error: $_" $LogFile
+    }
+
+    # Use JSON command to query EtherCAT state
+    Write-Log "Querying EtherCAT state via JSON command..." $LogFile
+
+    # Create a temp JSON command file
+    $jsonCmd = @"
+{
+    "commands": [
+        {
+            "method": "GetInfo",
+            "params": {}
+        }
+    ]
+}
+"@
+    $jsonFile = Join-Path $env:TEMP "tc_query.json"
+    $jsonCmd | Out-File -FilePath $jsonFile -Encoding UTF8
+
+    try {
+        $result = & "C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe" `
+            -v 4026.0 `
+            -o $Solution `
+            -j $jsonFile 2>&1
+
+        Write-Log "JSON query result: $result" $LogFile
+        Write-Host "JSON query result: $result"
+    } catch {
+        Write-Log "JSON query error: $_" $LogFile
+    }
+
+    # Try to read specific CoE objects via command
+    Write-Log "Trying to read CoE objects via command interface..." $LogFile
+
+    # Try using the -c command option
+    $cmdJson = '{"method":"ReadCoE","params":{"address":"0x1018","subIndex":1}}'
+    try {
+        $result = & "C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe" `
+            -v 4026.0 `
+            -o $Solution `
+            -c $cmdJson 2>&1
+
+        Write-Log "CoE read result: $result" $LogFile
+        Write-Host "CoE read result: $result"
+    } catch {
+        Write-Log "CoE read error: $_" $LogFile
+    }
+
+    Write-Log "=== Check complete ===" $LogFile
+    Write-Host "`nCheck complete. Log: $LogFile" -ForegroundColor Green
+
+} finally {
+    try { $dte.Quit() } catch { }
+}
--- a/scripts/tc-check-ip.ps1
+++ b/scripts/tc-check-ip.ps1
@ -0,0 +1,7 @@
+$adapter = Get-NetAdapter -Physical | Where-Object { $_.MacAddress -eq '00-15-17-8A-B3-DA' }
+if ($adapter) {
+    Get-NetIPAddress -InterfaceIndex $adapter.ifIndex -AddressFamily IPv4 | Select-Object IPAddress, PrefixLength, AddressState | Format-Table -AutoSize
+} else {
+    Write-Host 'TwinCAT adapter not found'
+    Get-NetAdapter -Physical | Select-Object Name, MacAddress, Status | Format-Table -AutoSize
+}
--- a/scripts/tc-check-network.ps1
+++ b/scripts/tc-check-network.ps1
@ -0,0 +1,8 @@
+Write-Host "=== Physical Network Adapters ===" -ForegroundColor Cyan
+Get-NetAdapter -Physical | Where-Object { $_.Status -eq 'Up' } | Select-Object Name, InterfaceDescription, MacAddress, LinkSpeed
+
+Write-Host "=== IPv4 Addresses (link-local) ===" -ForegroundColor Cyan
+Get-NetIPAddress -AddressFamily IPv4 | Where-Object { $_.IPAddress -like '169.254.*' } | Select-Object InterfaceAlias, IPAddress, PrefixLength
+
+Write-Host "=== All IPv4 Addresses ===" -ForegroundColor Cyan
+Get-NetIPAddress -AddressFamily IPv4 | Where-Object { $_.IPAddress -notlike '127.*' } | Select-Object InterfaceAlias, IPAddress, PrefixLength
--- a/scripts/tc-check-project.ps1
+++ b/scripts/tc-check-project.ps1
@ -0,0 +1,29 @@
+$tsproj = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj'
+
+try {
+    [xml]$doc = Get-Content -LiteralPath $tsproj -Encoding UTF8
+    Write-Host 'XML parse OK' -ForegroundColor Green
+
+    $pdo1608 = $doc.SelectNodes('//Pdo[@Index="#x1608"]')
+    $pdo1A08 = $doc.SelectNodes('//Pdo[@Index="#x1a08"]')
+
+    Write-Host "0x1608 nodes: $($pdo1608.Count)"
+    foreach ($pdo in $pdo1608) { Write-Host "  entries: $($pdo.Entry.Count)" }
+    Write-Host "0x1A08 nodes: $($pdo1A08.Count)"
+    foreach ($pdo in $pdo1A08) { Write-Host "  entries: $($pdo.Entry.Count)" }
+
+    # Check device AmsNetId
+    $devs = $doc.SelectNodes('//Device[@AmsNetId]')
+    Write-Host "Devices with AmsNetId: $($devs.Count)"
+    foreach ($d in $devs) { Write-Host "  $($d.Name) AmsNetId=$($d.AmsNetId)" }
+
+} catch {
+    Write-Host "XML parse FAILED: $_" -ForegroundColor Red
+}
+
+# Check for lock files / backups
+$dir = Split-Path $tsproj -Parent
+Write-Host "`nLock/backup files in project dir:" -ForegroundColor Cyan
+Get-ChildItem -Path $dir -Filter '*.tsproj.*' -ErrorAction SilentlyContinue | Select-Object Name, LastWriteTime, Length
+Get-ChildItem -Path $dir -Filter '*.sln.*' -ErrorAction SilentlyContinue | Select-Object Name, LastWriteTime, Length
+Get-ChildItem -Path $dir -Filter '*.user' -ErrorAction SilentlyContinue | Select-Object Name, LastWriteTime, Length
--- a/scripts/tc-check-state.ps1
+++ b/scripts/tc-check-state.ps1
@ -0,0 +1,186 @@
+#Requires -RunAsAdministrator
+#Requires -Version 5.1
+[CmdletBinding()]
+param(
+    [string]$Solution = $null
+)
+
+$ErrorActionPreference = 'Continue'
+
+. "$PSScriptRoot\tc-common.ps1"
+if (-not $Solution) { $Solution = $script:DefaultSolution }
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "check-state.log"
+
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+# Load TwinCAT.Ads
+$adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+try {
+    Add-Type -Path $adsDll -ErrorAction Stop
+    Write-Log "TwinCAT.Ads loaded from $adsDll"
+} catch {
+    Write-Log "FATAL: Cannot load TwinCAT.Ads: $_"
+    exit 1
+}
+
+# Helper to bind to running XAE DTE via ROT
+function Get-XaeDte {
+    Add-Type -TypeDefinition @'
+    using System;
+    using System.Runtime.InteropServices;
+    using System.Runtime.InteropServices.ComTypes;
+    public class XaeRot {
+        [DllImport("ole32.dll")] static extern int GetRunningObjectTable(int reserved, out IRunningObjectTable pprot);
+        [DllImport("ole32.dll")] static extern int CreateBindCtx(int reserved, out IBindCtx ppbc);
+        public static object GetDte(string match) {
+            IRunningObjectTable rot; IBindCtx bc;
+            GetRunningObjectTable(0, out rot);
+            CreateBindCtx(0, out bc);
+            IEnumMoniker em; rot.EnumRunning(out em);
+            IMoniker[] mons = new IMoniker[1];
+            IntPtr fetched = IntPtr.Zero;
+            while (em.Next(1, mons, fetched) == 0) {
+                string name; mons[0].GetDisplayName(bc, null, out name);
+                if (name.IndexOf(match, StringComparison.OrdinalIgnoreCase) >= 0) {
+                    object o; rot.GetObject(mons[0], out o);
+                    return o;
+                }
+            }
+            return null;
+        }
+    }
+'@ -ReferencedAssemblies System.Runtime.InteropServices
+    return [XaeRot]::GetDte('TcXaeShell.DTE')
+}
+
+function Read-Ads($NetId, $Port, $IGrp, $IOff, $Len) {
+    $c = New-Object TwinCAT.Ads.TcAdsClient
+    try {
+        $c.Connect($NetId, $Port)
+        $buf = New-Object byte[] $Len
+        $n = $c.Read([uint32]$IGrp, [uint32]$IOff, $buf, 0, $Len)
+        $hex = [BitConverter]::ToString($buf, 0, $n)
+        return "OK n=$n : $hex"
+    } catch {
+        return "ERR: $($_.Exception.Message)"
+    } finally {
+        $c.Dispose()
+    }
+}
+
+Write-Log "=== TwinCAT State Check ==="
+
+# Try to bind to running XAE DTE
+$dte = Get-XaeDte
+if (-not $dte) {
+    Write-Log "No running XAE DTE found. Creating a new one..."
+    try {
+        $dte = New-Object -ComObject TcXaeShell.DTE.17.0 -ErrorAction Stop
+        $dte.MainWindow.Visible = $true
+    } catch {
+        Write-Log "FATAL: Cannot create DTE: $_"
+        exit 1
+    }
+}
+
+if (-not $dte.Solution.IsOpen) {
+    Write-Log "Opening solution $Solution"
+    try {
+        $dte.Solution.Open($Solution)
+        for ($i = 1; $i -le 120; $i++) {
+            Start-Sleep -Seconds 1
+            if ($dte.Solution.IsOpen) { break }
+        }
+    } catch {
+        Write-Log "Solution.Open error: $_"
+    }
+}
+Write-Log "Solution open: $($dte.Solution.IsOpen)"
+Write-Log "Solution path: $($dte.Solution.FullName)"
+
+$sysMgr = $null
+for ($i = 1; $i -le 40; $i++) {
+    try {
+        $sysMgr = $dte.Solution.Projects.Item(1).Object
+        if ($sysMgr) { break }
+    } catch {}
+    Start-Sleep -Seconds 2
+}
+if (-not $sysMgr) {
+    Write-Log "FATAL: Cannot get SysManager"
+    exit 1
+}
+Write-Log "SysManager obtained"
+
+$targetNetId = '169.254.176.217.1.1'
+$platform = 'TwinCAT RT (x64)'
+try { $sysMgr.SetTargetNetId($targetNetId); Write-Log "SetTargetNetId $targetNetId OK" } catch { Write-Log "SetTargetNetId error: $_" }
+try { $sysMgr.ConfigurationManager.ActiveTargetPlatform = $platform; Write-Log "ActiveTargetPlatform set to $platform" } catch { Write-Log "Set platform error: $_" }
+Start-Sleep -Seconds 3
+
+# Read state before activation
+Write-Log "--- State BEFORE activation ---"
+try { Write-Log "IsTwinCATStarted = $($sysMgr.IsTwinCATStarted)" } catch { Write-Log "IsTwinCATStarted error: $_" }
+try { Write-Log "CurrentMode = $($sysMgr.CurrentMode)" } catch { Write-Log "CurrentMode error: $_" }
+try { Write-Log "TargetNetId = $($sysMgr.ConfigurationManager.ActiveConfiguration.TargetNetId)" } catch { Write-Log "TargetNetId error: $_" }
+try { Write-Log "ActivePlatform = $($sysMgr.ConfigurationManager.ActiveTargetPlatform)" } catch { Write-Log "ActivePlatform error: $_" }
+
+# Activate
+Write-Log "Activating configuration..."
+try { $sysMgr.ActivateConfiguration(); Write-Log "ActivateConfiguration OK" } catch { Write-Log "ActivateConfiguration error: $_" }
+Start-Sleep -Seconds 5
+
+# Restart runtime to Run mode
+Write-Log "Restarting TwinCAT runtime..."
+try { $sysMgr.StartRestartTwinCAT(); Write-Log "StartRestartTwinCAT OK" } catch { Write-Log "StartRestartTwinCAT error: $_" }
+Start-Sleep -Seconds 10
+
+# Read state after restart
+Write-Log "--- State AFTER activation/restart ---"
+try { Write-Log "IsTwinCATStarted = $($sysMgr.IsTwinCATStarted)" } catch { Write-Log "IsTwinCATStarted error: $_" }
+try { Write-Log "CurrentMode = $($sysMgr.CurrentMode)" } catch { Write-Log "CurrentMode error: $_" }
+try { $msgs = $sysMgr.GetLastErrorMessages(); Write-Log "LastErrorMessages = $msgs" } catch { Write-Log "GetLastErrorMessages error: $_" }
+
+# ADS diagnostics
+Write-Log "--- ADS diagnostics ---"
+Write-Log "System ADS state (169.254.176.217.1.1, port 65535, iGrp 0x0, iOff 0, 4 bytes): $(Read-Ads '169.254.176.217.1.1' 65535 0 0 4)"
+Write-Log "EtherCAT master 1 state (169.254.176.217.2.1, port 65535, iGrp 0x9, iOff 0, 32 bytes): $(Read-Ads '169.254.176.217.2.1' 65535 0x9 0 32)"
+
+# Try to export EtherCAT master online XML
+try {
+    $io = $sysMgr.LookupTreeItem('TIID')
+    $ecat = $null
+    for ($j = 1; $j -le [int]$io.ChildCount; $j++) {
+        try {
+            $ch = $io.Child($j)
+            if ([int]$ch.ItemSubType -eq 111) { $ecat = $ch; break }
+        } catch {}
+    }
+    if ($ecat) {
+        Write-Log "EtherCAT master found: $($ecat.Name)"
+        $xml = $ecat.ProduceXml($true)
+        $xmlFile = Join-Path $script:DefaultLogDir 'check-state_master.xml'
+        [System.IO.File]::WriteAllText($xmlFile, $xml, [System.Text.Encoding]::UTF8)
+        Write-Log "Master Online XML saved: $xmlFile ($($xml.Length) bytes)"
+
+        Write-Log "Enumerating configured boxes under master:"
+        for ($j = 1; $j -le [int]$ecat.ChildCount; $j++) {
+            try {
+                $b = $ecat.Child($j)
+                Write-Log "  Box[$j]: name='$($b.Name)' subtype=$($b.ItemSubType)"
+            } catch {}
+        }
+    } else {
+        Write-Log "No EtherCAT master found under TIID"
+    }
+} catch {
+    Write-Log "EtherCAT XML error: $_"
+}
+
+Write-Log "=== Check complete ==="
--- a/scripts/tc-check-system.ps1
+++ b/scripts/tc-check-system.ps1
@ -0,0 +1,12 @@
+#Requires -Version 5.1
+Write-Host "=== TwinCAT Events (last 30 min) ===" -ForegroundColor Cyan
+Get-WinEvent -FilterHashtable @{LogName='Application','System'; StartTime=(Get-Date).AddMinutes(-30)} -ErrorAction SilentlyContinue | 
+    Where-Object { $_.Message -like '*TwinCAT*' -or $_.ProviderName -like '*TwinCAT*' } |
+    Select-Object TimeCreated, ProviderName, Id, LevelDisplayName, @{N='Message';E={$_.Message -replace "`r`n",' ' -replace "`n",' ' | ForEach-Object { $_.Substring(0,[Math]::Min(200,$_.Length)) }} } |
+    Format-Table -AutoSize
+
+Write-Host "=== TwinCAT Services ===" -ForegroundColor Cyan
+Get-Service | Where-Object { $_.Name -like '*TwinCAT*' -or $_.DisplayName -like '*TwinCAT*' } | Select-Object Name, DisplayName, Status, StartType | Format-Table -AutoSize
+
+Write-Host "=== TwinCAT Processes ===" -ForegroundColor Cyan
+Get-Process | Where-Object { $_.ProcessName -like '*Tc*' -or $_.ProcessName -like '*TwinCAT*' } | Select-Object ProcessName, Id, StartTime | Format-Table -AutoSize
--- a/scripts/tc-common.ps1
+++ b/scripts/tc-common.ps1
@ -0,0 +1,118 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    TwinCAT automation common functions.
+    Sourced by all other scripts via . "$PSScriptRoot\tc-common.ps1"
+
+.DESCRIPTION
+    Provides:
+    - Get-Dte          : create/attach TcXaeShell DTE COM object
+    - Open-Solution    : open .sln and wait for System Manager
+    - Get-SysManager   : extract ITcSysManager from the open project
+    - Wait-Busy        : poll SolutionBuild.BuildState until idle
+    - Write-Log        : timestamped console + file logging
+#>
+
+# ---- Defaults ----
+$script:DefaultSolution = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.sln"
+$script:DefaultTsproj   = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj"
+$script:DefaultLogDir   = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs"
+$script:DefaultTargetNetId = "169.254.176.217.1.1"   # local TwinCAT-Intel
+$script:El6695Path = "TIID^设备 1 (EtherCAT)^模块 1 (EK1100)^模块 8 (EL6695)"
+
+# ---- Logging ----
+function New-Log($dir) {
+    New-Item -ItemType Directory -Path $dir -Force | Out-Null
+}
+function Write-Log {
+    param([string]$Message, [string]$LogFile = "")
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    if ($LogFile) { Add-Content -Path $LogFile -Value $line -Encoding UTF8 }
+}
+
+# ---- DTE ----
+function Get-Dte {
+    param([switch]$Visible)
+    $dte = New-Object -ComObject TcXaeShell.DTE.17.0 -ErrorAction Stop
+    # SysManager only initialises when the main window is visible.
+    # SuppressUI=true prevents the project tree from loading.
+    $dte.MainWindow.Visible = $true
+    try { $dte.SuppressUI = $false } catch { }
+    return $dte
+}
+
+function Open-Solution {
+    param(
+        [Parameter(Mandatory)][object]$Dte,
+        [string]$Solution = $script:DefaultSolution,
+        [int]$TimeoutSec = 120
+    )
+    Write-Log "Opening solution: $Solution"
+    $Dte.Solution.Open($Solution)
+    for ($i = 1; $i -le $TimeoutSec; $i++) {
+        Start-Sleep -Seconds 1
+        if ($Dte.Solution.IsOpen) {
+            Write-Log "Solution open after ${i}s"
+            return $true
+        }
+    }
+    return $false
+}
+
+function Get-SysManager {
+    param([Parameter(Mandatory)][object]$Dte, [int]$TimeoutSec = 120)
+    Write-Log "Waiting for System Manager..."
+    Start-Sleep -Seconds 30
+    for ($i = 0; $i -lt 20; $i++) {
+        try {
+            $sysMgr = $Dte.Solution.Projects.Item(1).Object
+            if ($sysMgr) {
+                $dummy = $sysMgr.LookupTreeItem("TIID")
+                Write-Log "SysManager ready after $($i) retries"
+                return $sysMgr
+            }
+        } catch {
+            Write-Log "  SysManager retry $($i+1)/20: waiting 5s..."
+        }
+        Start-Sleep -Seconds 5
+    }
+    Write-Log "SysManager not ready"
+    return $null
+}
+
+function Wait-Busy {
+    param([Parameter(Mandatory)][object]$Dte, [int]$TimeoutSec = 180)
+    $start = Get-Date
+    while (((Get-Date) - $start).TotalSeconds -lt $TimeoutSec) {
+        $sb = $Dte.Solution.SolutionBuild
+        $state = $sb.BuildState       # 1=done, 2=in_progress
+        $info = $sb.LastBuildInfo
+        if ($state -eq 1) { return $info }
+        Start-Sleep -Seconds 3
+    }
+    Write-Log "Timeout waiting for build idle"
+    return -1
+}
+
+# ---- Tree item helpers ----
+function Find-TreeItem {
+    param([Parameter(Mandatory)][object]$SysMgr, [string[]]$Paths)
+    foreach ($p in $Paths) {
+        try {
+            $item = $SysMgr.LookupTreeItem($p)
+            if ($item) { return $item }
+        } catch { }
+    }
+    return $null
+}
+
+function Find-Box {
+    param([object]$Node, [string]$Pattern = "*EL6695*")
+    foreach ($child in $Node) {
+        if ($child.Name -like $Pattern) { return $child }
+        $found = Find-Box -Node $child -Pattern $Pattern
+        if ($found) { return $found }
+    }
+    return $null
+}
--- a/scripts/tc-compare-bak.ps1
+++ b/scripts/tc-compare-bak.ps1
@ -0,0 +1,7 @@
+$orig = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj'
+$bak = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj.bak'
+$origHash = Get-FileHash -Path $orig -Algorithm SHA256
+$bakHash = Get-FileHash -Path $bak -Algorithm SHA256
+Write-Host "tsproj SHA: $($origHash.Hash)"
+Write-Host "bak    SHA: $($bakHash.Hash)"
+Write-Host "Different: $($origHash.Hash -ne $bakHash.Hash)"
--- a/scripts/tc-configure-pdo.ps1
+++ b/scripts/tc-configure-pdo.ps1
@ -0,0 +1,94 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Configure EL6695 PDOs to 1024 bytes via TcSysManCmdHelper ConsumeXml.
+
+.DESCRIPTION
+    Uses TcSysManCmdHelper.exe (Beckhoff CLI tool) to inject the PDO
+    configuration into the .tsproj file, then activate + save.
+
+    The ConsumeXml payload sets:
+      0x1608 (IO Outputs) → 0x7000:01 ARRAY[0..1023] OF BYTE  (SyncMan 2)
+      0x1A08 (IO Inputs)  → 0x6000:01 ARRAY[0..1023] OF BYTE  (SyncMan 3)
+
+.PARAMETER ProjectDir
+    Directory containing the .tsproj file.
+
+.PARAMETER PayloadBytes
+    PDO payload size in bytes.  Default: 1024.
+
+.PARAMETER Activate
+    After configuring, also activate + save.  Default: $true.
+
+.EXAMPLE
+    .\tc-configure-pdo.ps1
+    .\tc-configure-pdo.ps1 -PayloadBytes 512
+    .\tc-configure-pdo.ps1 -Activate:$false
+#>
+[CmdletBinding()]
+param(
+    [string]$ProjectDir = $null,
+    [int]$PayloadBytes = 1024,
+    [switch]$Activate = $true
+)
+. "$PSScriptRoot\tc-common.ps1"
+
+if (-not $ProjectDir) { $ProjectDir = Split-Path $script:DefaultTsproj -Parent }
+$tsproj = Join-Path $ProjectDir "TwinCAT_EL6695_Secondary.tsproj"
+$helper = "C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe"
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "configure-pdo.log"
+
+Write-Log "=== Configure EL6695 PDO ${PayloadBytes}B ===" $LogFile
+Write-Log "Project: $tsproj" $LogFile
+
+if (-not (Test-Path $helper)) { Write-Log "FATAL: TcSysManCmdHelper.exe not found" $LogFile; exit 1 }
+if (-not (Test-Path $tsproj)) { Write-Log "FATAL: .tsproj not found" $LogFile; exit 1 }
+
+# Backup
+$bak = $tsproj + ".bak_" + (Get-Date -Format 'yyyyMMdd_HHmmss')
+Copy-Item $tsproj $bak -Force
+Write-Log "Backup: $bak" $LogFile
+
+# ConsumeXml payload
+$lastSub = "{0:X4}" -f ($PayloadBytes - 1)
+$xml = @"
+<TreeItem>
+  <EtherCAT>
+    <Slave>
+      <Pdo Name="IO Outputs" Index="#x1608" InOut="1" Flags="#x0020" SyncMan="2">
+        <Entry Name="IO Outputs" Index="#x7000" Sub="#x01">
+          <Type>ARRAY [0..$lastSub] OF BYTE</Type>
+        </Entry>
+      </Pdo>
+      <Pdo Name="IO Inputs" Index="#x1a08" Flags="#x0020" SyncMan="3">
+        <Entry Name="IO Inputs" Index="#x6000" Sub="#x01">
+          <Type>ARRAY [0..$lastSub] OF BYTE</Type>
+        </Entry>
+      </Pdo>
+    </Slave>
+  </EtherCAT>
+</TreeItem>
+"@
+
+# Build argument list
+$argList = @(
+    "-v", "4026.0",
+    "-o", $tsproj,
+    "-x", $script:El6695Path,
+    $xml
+)
+if ($Activate) {
+    $argList += @("-a", "-s", $tsproj)
+}
+
+Write-Log "Running TcSysManCmdHelper..." $LogFile
+$proc = Start-Process -FilePath $helper -ArgumentList $argList -Wait -PassThru -NoNewWindow
+Write-Log "Exit code: $($proc.ExitCode)" $LogFile
+
+if ($proc.ExitCode -ne 0) {
+    Write-Log "WARNING: non-zero exit. Check TwinCAT System Manager messages." $LogFile
+}
+
+Write-Log "=== Configure PDO complete ===" $LogFile
--- a/scripts/tc-deploy-full.ps1
+++ b/scripts/tc-deploy-full.ps1
@ -0,0 +1,238 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Complete TwinCAT EL6695 Primary deployment from scratch.
+
+.DESCRIPTION
+    Creates a fresh TwinCAT project with:
+    1. Hardware scan (EtherCAT devices)
+    2. PDO configuration (1024-byte IO)
+    3. PLC program (GVL + MAIN)
+    4. Activation + restart
+
+    Based on reference scripts in ethercat-linux/scripts/
+#>
+param(
+    [string]$ProjectDir = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary',
+    [string]$Solution = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln',
+    [string]$Tsproj = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.tsproj',
+    [string]$TargetNetId = '169.254.176.217.1.1',
+    [int]$PayloadBytes = 1024,
+    [switch]$SkipScan,
+    [switch]$Visible
+)
+
+$ErrorActionPreference = 'Continue'
+$LogDir = Join-Path $ProjectDir 'Logs'
+New-Item -ItemType Directory -Force -Path $LogDir | Out-Null
+$LogFile = Join-Path $LogDir "full-deploy_$(Get-Date -Format 'yyyyMMdd_HHmmss').log"
+
+function Log($m) {
+    $line = (Get-Date -Format 'HH:mm:ss') + "  $m"
+    Add-Content -Path $LogFile -Value $line -Encoding utf8 -ErrorAction SilentlyContinue
+    Write-Host $line
+}
+function LogSection($m) { Log ''; Log ('='*60); Log "  $m"; Log ('='*60) }
+
+Log '=== TwinCAT EL6695 Full Deploy ==='
+Log "ProjectDir: $ProjectDir"
+Log "TargetNetId: $TargetNetId"
+Log "PayloadBytes: $PayloadBytes"
+
+# ---- Step 1: Check/Fix PDO in tsproj ----
+LogSection 'Step 1/6: Verify PDO configuration'
+
+if (-not (Test-Path $Tsproj)) {
+    Log "ERROR: tsproj not found: $Tsproj"
+    exit 1
+}
+
+$content = [System.IO.File]::ReadAllText($Tsproj, [System.Text.Encoding]::UTF8)
+
+# Check if PDO already has 1024-byte entries
+$has1024 = $content -match 'ARRAY \[0\.\.1023\] OF BYTE'
+if ($has1024) {
+    Log "  PDO already has 1024-byte entries"
+} else {
+    Log "  Adding 1024-byte PDO entries..."
+    $lastSub = "{0:X4}" -f ($PayloadBytes - 1)
+
+    $oldPdoIn = '<Pdo Name="IO Inputs" Index="#x1a08" Flags="#x0020" SyncMan="3"/>'
+    $newPdoIn = @"
+<Pdo Name="IO Inputs" Index="#x1a08" Flags="#x0020" SyncMan="3">
+							<Entry Name="IO Inputs" Index="#x6000" Sub="#x01">
+								<Type>ARRAY [0..$lastSub] OF BYTE</Type>
+							</Entry>
+						</Pdo>
+"@
+    if ($content -match [regex]::Escape($oldPdoIn)) {
+        $content = $content -replace [regex]::Escape($oldPdoIn), $newPdoIn
+        Log "  IO Inputs PDO fixed"
+    } else { Log "  WARN: IO Inputs PDO pattern not found" }
+
+    $oldPdoOut = '<Pdo Name="IO Outputs" Index="#x1608" InOut="1" Flags="#x0020" SyncMan="2"/>'
+    $newPdoOut = @"
+<Pdo Name="IO Outputs" Index="#x1608" InOut="1" Flags="#x0020" SyncMan="2">
+							<Entry Name="IO Outputs" Index="#x7000" Sub="#x01">
+								<Type>ARRAY [0..$lastSub] OF BYTE</Type>
+							</Entry>
+						</Pdo>
+"@
+    if ($content -match [regex]::Escape($oldPdoOut)) {
+        $content = $content -replace [regex]::Escape($oldPdoOut), $newPdoOut
+        Log "  IO Outputs PDO fixed"
+    } else { Log "  WARN: IO Outputs PDO pattern not found" }
+
+    [System.IO.File]::WriteAllText($Tsproj, $content, [System.Text.Encoding]::UTF8)
+}
+
+# ---- Step 2: Verify PLC code exists ----
+LogSection 'Step 2/6: Verify PLC code'
+
+$plcFiles = @(
+    "$ProjectDir\PlcSync\GVLs\GVL_Sync.TcGVL",
+    "$ProjectDir\PlcSync\POUs\MAIN.TcPOU",
+    "$ProjectDir\PlcSync\DUTs\DUT_EL6695_IO.TcDUT",
+    "$ProjectDir\PlcSync\DUTs\U_EL6695_IO.TcDUT"
+)
+
+$allOk = $true
+foreach ($f in $plcFiles) {
+    if (Test-Path $f) { Log "  OK: $(Split-Path $f -Leaf)" }
+    else { Log "  MISSING: $(Split-Path $f -Leaf)"; $allOk = $false }
+}
+
+if (-not $allOk) {
+    Log "ERROR: PLC files missing. Run project setup first."
+    exit 1
+}
+
+# ---- Step 3: Build project ----
+LogSection 'Step 3/6: Build project'
+
+$dte = $null
+try {
+    $dte = New-Object -ComObject TcXaeShell.DTE.17.0
+} catch {
+    try { $dte = New-Object -ComObject TcXaeShell.DTE.15.0 } catch { Log "FATAL: No TcXaeShell"; exit 1 }
+}
+
+$dte.SuppressUI = -not $Visible
+$dte.MainWindow.Visible = $Visible
+
+Log "  Opening solution..."
+$dte.Solution.Open($Solution)
+
+$timeout = 120
+for ($i = 1; $i -le $timeout; $i++) {
+    Start-Sleep -Seconds 1
+    if ($dte.Solution.IsOpen) { Log "  Solution open after ${i}s"; break }
+}
+if (-not $dte.Solution.IsOpen) { Log "ERROR: Solution did not open"; $dte.Quit(); exit 1 }
+
+# Wait for System Manager
+Log "  Waiting for System Manager..."
+Start-Sleep -Seconds 15
+$sm = $null
+for ($i = 1; $i -le 30; $i++) {
+    try {
+        $sm = $dte.Solution.Projects.Item(1).Object
+        if ($sm) { Log "  SysManager ready after ${i}s"; break }
+    } catch { }
+    Start-Sleep -Seconds 2
+}
+if (-not $sm) { Log "ERROR: SysManager not ready"; $dte.Quit(); exit 1 }
+
+# Set target
+try { $sm.SetTargetNetId($TargetNetId); Log "  SetTargetNetId OK" } catch { Log "  SetTargetNetId err: $_" }
+
+# Build
+Log "  Building..."
+try { $dte.ExecuteCommand('Build.BuildSolution') } catch { Log "  Build command err: $_" }
+Start-Sleep -Seconds 30
+
+# Check build state
+$sb = $dte.Solution.SolutionBuild
+$buildState = $sb.BuildState
+$buildInfo = $sb.LastBuildInfo
+Log "  BuildState=$buildState, LastBuildInfo=$buildInfo"
+
+if ($buildState -ne 1) {
+    Log "WARN: Build not complete, waiting more..."
+    Start-Sleep -Seconds 30
+}
+
+# ---- Step 4: Hardware scan (optional) ----
+if (-not $SkipScan) {
+    LogSection 'Step 4/6: Hardware scan'
+    Log "  Scanning EtherCAT devices..."
+    try {
+        $sm.ActivateConfiguration()
+        Log "  Pre-activate OK"
+        Start-Sleep -Seconds 10
+    } catch { Log "  Pre-activate err: $_" }
+
+    # Try to reload devices
+    $bytes = @(0xE9,0x87,0x8D,0xE6,0x96,0xB0,0xE5,0x8A,0xA0,0xE8,0xBD,0xBD,0xE8,0xAE,0xBE,0xE5,0xA4,0x87)
+    $reloadCmd = 'TwinCAT.' + [System.Text.Encoding]::UTF8.GetString($bytes)
+    try { $dte.ExecuteCommand($reloadCmd); Log "  Reload devices OK" } catch { Log "  Reload err: $_" }
+    Start-Sleep -Seconds 15
+}
+
+# ---- Step 5: Activate configuration ----
+LogSection 'Step 5/6: Activate configuration'
+
+Log "  Saving configuration..."
+try { $sm.SaveConfiguration() } catch { Log "  Save err: $_" }
+
+Log "  Activating..."
+try {
+    $sm.ActivateConfiguration()
+    Log "  ActivateConfiguration OK"
+} catch {
+    Log "  ActivateConfiguration err: $_"
+}
+
+Start-Sleep -Seconds 15
+
+# ---- Step 6: Start TwinCAT runtime ----
+LogSection 'Step 6/6: Start TwinCAT runtime'
+
+Log "  Starting TwinCAT..."
+try {
+    $sm.StartRestartTwinCAT()
+    Log "  StartRestartTwinCAT executed"
+} catch {
+    Log "  StartRestartTwinCAT err: $_"
+}
+
+# Wait for RUN state
+$adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+Add-Type -Path $adsDll -ErrorAction SilentlyContinue
+
+function Get-TcState {
+    try {
+        $c = New-Object TwinCAT.Ads.TcAdsClient
+        $c.Connect($TargetNetId, 10000)
+        $s = $c.ReadState()
+        $c.Dispose()
+        return "$($s.AdsState)"
+    } catch { return "ERR" }
+}
+
+for ($i = 1; $i -le 20; $i++) {
+    Start-Sleep -Seconds 5
+    $st = Get-TcState
+    Log "  state +$($i*5)s: $st"
+    if ($st -eq 'Run') { break }
+    if ($st -eq 'Config') { Log "  Still in Config mode..." }
+}
+
+Log "Final state: $(Get-TcState)"
+
+# Save and cleanup
+try { $dte.Solution.SaveAs($Solution) } catch { }
+try { $dte.Quit() } catch { }
+
+LogSection 'Deploy complete'
+Log "Log file: $LogFile"
--- a/scripts/tc-deploy-primary.ps1
+++ b/scripts/tc-deploy-primary.ps1
@ -0,0 +1,153 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Deploy Primary-side TwinCAT project - scan hardware, fix PDO, link PLC, activate, start runtime.
+#>
+param(
+    [string]$Solution = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln',
+    [string]$Tsproj   = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.tsproj',
+    [string]$TargetNetId = '169.254.176.217.1.1',
+    [string]$LogDir   = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\Logs',
+    [switch]$SkipScan
+)
+$ErrorActionPreference = 'Continue'
+$LogFile = Join-Path $LogDir "deploy-primary.log"
+New-Item -ItemType Directory -Force -Path $LogDir | Out-Null
+
+function Log($m) {
+    $line = (Get-Date -Format 'yyyy-MM-dd HH:mm:ss') + "  $m"
+    Add-Content -Path $LogFile -Value $line -Encoding utf8 -ErrorAction SilentlyContinue
+    Write-Host $line
+}
+function LogSection($m) { Log ''; Log ('='*65); Log "  $m"; Log ('='*65) }
+
+Log '=== tc-deploy-primary start ==='
+
+# ---- Step 1: Fix PDO in tsproj ----
+LogSection 'Step 1/5: Fix PDO in tsproj'
+$content = [System.IO.File]::ReadAllText($Tsproj, [System.Text.Encoding]::UTF8)
+
+$oldPdoIn = '<Pdo Name="IO Inputs" Index="#x1a08" Flags="#x0020" SyncMan="3"/>'
+$newPdoIn = @"
+<Pdo Name="IO Inputs" Index="#x1a08" Flags="#x0020" SyncMan="3">
+							<Entry Name="IO Inputs" Index="#x6000" Sub="#x01">
+								<Type GUID="{18071995-0000-0000-0000-000300000400}">ARRAY [0..1023] OF BYTE</Type>
+							</Entry>
+						</Pdo>
+"@
+if ($content -match [regex]::Escape($oldPdoIn)) { $content = $content -replace [regex]::Escape($oldPdoIn), $newPdoIn; Log '  IO Inputs PDO fixed' }
+
+$oldPdoOut = '<Pdo Name="IO Outputs" Index="#x1608" InOut="1" Flags="#x0020" SyncMan="2"/>'
+$newPdoOut = @"
+<Pdo Name="IO Outputs" Index="#x1608" InOut="1" Flags="#x0020" SyncMan="2">
+							<Entry Name="IO Outputs" Index="#x7000" Sub="#x01">
+								<Type GUID="{18071995-0000-0000-0000-000300000400}">ARRAY [0..1023] OF BYTE</Type>
+							</Entry>
+						</Pdo>
+"@
+if ($content -match [regex]::Escape($oldPdoOut)) { $content = $content -replace [regex]::Escape($oldPdoOut), $newPdoOut; Log '  IO Outputs PDO fixed' }
+
+# Fix SM lengths for EL6695
+$content = $content -replace '001c00006400000003000000000000000000001c64010000', '001c00040000000003000000000000000000001c64010000'
+$content = $content -replace '008e02002000010004000000000000000200008e20010000', '008e02040000010004000000000000000200008e20010000'
+
+[System.IO.File]::WriteAllText($Tsproj, $content, [System.Text.Encoding]::UTF8)
+Log '  tsproj PDO fix saved'
+
+# ---- Step 2: Find adapter and write Pnp binding ----
+LogSection 'Step 2/5: Discover network adapter + Pnp binding'
+$adapters = Get-NetAdapter -Physical | Where-Object { $_.Status -eq 'Up' }
+$sel = $adapters | Where-Object { $_.InterfaceDescription -like '*TwinCAT*' } | Select-Object -First 1
+if (-not $sel) { $sel = $adapters | Where-Object { $_.InterfaceDescription -like '*Intel*' } | Select-Object -First 1 }
+if (-not $sel) { $sel = $adapters[0] }
+$adapterMac = ($sel.MacAddress -replace '-', '').ToLower()
+$adapterName = $sel.Name
+Log "  Adapter: $adapterName MAC=$adapterMac"
+
+if ($content -match '<AddressInfo>.*?</AddressInfo>') { $content = $content -replace '<AddressInfo>.*?</AddressInfo>', '' }
+$addrBlock = @"
+<AddressInfo>
+				<Pnp>
+					<DeviceDesc>$adapterName (TwinCAT-Intel PCI Ethernet Adapter - $($sel.InterfaceDescription))</DeviceDesc>
+					<DeviceName>\DEVICE\$adapterMac</DeviceName>
+					<DeviceData>$adapterMac</DeviceData>
+				</Pnp>
+			</AddressInfo>
+"@
+$content = $content -replace '(?s)(<Name>[^<]+</Name>\s*)', "`$1`t`t`t`t$addrBlock`n`t`t`t`t"
+[System.IO.File]::WriteAllText($Tsproj, $content, [System.Text.Encoding]::UTF8)
+Log '  Pnp binding written'
+
+if ($SkipScan) {
+    Log '  -SkipScan: skipping hardware scan, using tsproj as-is'
+} else {
+    # ---- Step 3: Open DTE, reload devices, activate ----
+    LogSection 'Step 3/5: Open DTE + reload devices'
+    try { $dte = New-Object -ComObject TcXaeShell.DTE.17.0 } catch { $dte = New-Object -ComObject TcXaeShell.DTE.15.0 }
+    $dte.MainWindow.Visible = $true
+    try { $dte.SuppressUI = $false } catch { }
+    $dte.Solution.Open($Solution)
+    for ($i = 1; $i -le 120; $i++) { Start-Sleep -Seconds 1; if ($dte.Solution.IsOpen) { Log "IsOpen after ${i}s"; break } }
+
+    $sm = $null
+    for ($i = 1; $i -le 30; $i++) { try { $sm = $dte.Solution.Projects.Item(1).Object; if ($sm) { Log 'SysManager ready'; break } } catch {}; Start-Sleep -Seconds 3 }
+    Start-Sleep -Seconds 15
+    try { $sm.SetTargetNetId($TargetNetId); Log 'SetTargetNetId OK' } catch { Log "SetTargetNetId err: $_" }
+
+    # Activate to go online (needed before reload)
+    try { $dte.SuppressUI = $true } catch { }
+    try { $sm.ActivateConfiguration(); Log 'ActivateConfiguration OK' } catch { Log "Activate err: $_" }
+    Start-Sleep -Seconds 10
+
+    # Reload devices to scan actual hardware topology
+    $bytes = @(0xE9,0x87,0x8D,0xE6,0x96,0xB0,0xE5,0x8A,0xA0,0xE8,0xBD,0xBD,0xE8,0xAE,0xBE,0xE5,0xA4,0x87)
+    $reloadCmd = 'TwinCAT.' + [System.Text.Encoding]::UTF8.GetString($bytes)
+    try { $dte.ExecuteCommand($reloadCmd); Log "Reload devices OK" } catch { Log "Reload err: $_" }
+    Start-Sleep -Seconds 10
+
+    # ---- Step 4: Link PLC variables to IO ----
+    LogSection 'Step 4/5: Link PLC variables to IO'
+    try {
+        # Find PLC instance tree item
+        $plcInstance = $sm.LookupTreeItem('TIPC^PlcSync^PlcSync Instance')
+        if ($plcInstance) {
+            Log "PLC instance found: $($plcInstance.Name)"
+            # Find Outputs and Inputs sub-items
+            for ($j = 1; $j -le [int]$plcInstance.ChildCount; $j++) {
+                try {
+                    $child = $plcInstance.Child($j)
+                    Log "  Child: $($child.Name)"
+                    for ($k = 1; $k -le [int]$child.ChildCount; $k++) {
+                        try { $var = $child.Child($k); Log "    Var: $($var.Name) type=$($var.ItemType)" } catch {}
+                    }
+                } catch {}
+            }
+        } else { Log '  PLC instance not found in tree' }
+    } catch { Log "  Tree lookup err: $($_.Exception.Message)" }
+
+    # ---- Step 5: Activate and start ----
+    LogSection 'Step 5/5: Activate + start runtime'
+    try { $dte.SuppressUI = $true } catch { }
+    try { $sm.ActivateConfiguration(); Log 'ActivateConfiguration OK' } catch { Log "Activate err: $_" }
+    Start-Sleep -Seconds 10
+
+    try { $sm.StartRestartTwinCAT(); Log 'StartRestartTwinCAT executed' } catch { Log "StartRestart err: $_" }
+
+    $adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+    Add-Type -Path $adsDll -ErrorAction SilentlyContinue
+    function Get-TcState {
+        try { $c = New-Object TwinCAT.Ads.TcAdsClient; $c.Connect($TargetNetId, 10000); $s = $c.ReadState(); $c.Dispose(); return "$($s.AdsState)" }
+        catch { return "ERR" }
+    }
+    for ($i = 1; $i -le 12; $i++) {
+        Start-Sleep -Seconds 5; $st = Get-TcState
+        Log "state +$(($i)*5)s: $st"
+        if ($st -eq 'Run') { break }
+    }
+
+    try { $dte.Quit() } catch {}
+    Log "Final state: $(Get-TcState)"
+}
+
+LogSection 'Deploy complete'
+Log '=== tc-deploy-primary end ==='
--- a/scripts/tc-deploy-retry.ps1
+++ b/scripts/tc-deploy-retry.ps1
@ -0,0 +1,61 @@
+#Requires -RunAsAdministrator
+#Requires -Version 5.1
+$ErrorActionPreference = 'Continue'
+
+function Invoke-Com {
+    param([scriptblock]$Fn, [int]$Retries = 30, [int]$DelayMs = 2000)
+    for ($i = 0; $i -lt $Retries; $i++) {
+        try { return & $Fn } catch {
+            $hr = $_.Exception.HResult
+            if ($hr -eq -2147418111) { Start-Sleep -Milliseconds $DelayMs; continue }
+            throw
+        }
+    }
+    throw "COM call rejected $Retries times (RPC_E_CALL_REJECTED)"
+}
+
+Write-Host "=== Deploy 8B with RPC retry ==="
+$dte = Invoke-Com { New-Object -ComObject TcXaeShell.DTE.17.0 }
+Invoke-Com { $dte.MainWindow.Visible = $true } | Out-Null
+try { Invoke-Com { $dte.SuppressUI = $false } | Out-Null } catch {}
+Invoke-Com { $dte.Solution.Open('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln') } | Out-Null
+Write-Host "solution opened"
+
+$sm = $null
+for ($i = 0; $i -lt 40; $i++) {
+    try { $sm = Invoke-Com { $dte.Solution.Projects.Item(1).Object } -Retries 3 -DelayMs 3000; if ($sm) { break } } catch { Write-Host "  waiting sysmgr..." }
+}
+if (-not $sm) { Write-Host "FATAL: no sysmgr"; exit 1 }
+Write-Host "sysmgr OK"
+Invoke-Com { $sm.SetTargetNetId('169.254.176.217.1.1') } | Out-Null
+
+Write-Host "building..."
+try { Invoke-Com { $dte.ExecuteCommand('Build.BuildSolution') } -Retries 10 | Out-Null } catch { Write-Host "build cmd: $_" }
+# wait for build done (BuildState 3 = done)
+$done = $false
+for ($i = 0; $i -lt 90; $i++) {
+    try {
+        $bs = Invoke-Com { $dte.Solution.SolutionBuild.BuildState } -Retries 5 -DelayMs 3000
+        $bi = Invoke-Com { $dte.Solution.SolutionBuild.LastBuildInfo } -Retries 5 -DelayMs 1000
+        if ($bs -eq 3) { Write-Host "build done (LastBuildInfo=$bi) after $($i*2)s"; $done = $true; break }
+    } catch { Write-Host "  build poll err: $_" }
+    Start-Sleep -Seconds 2
+}
+if (-not $done) { Write-Host "WARN: build state never reached done" }
+
+# dump build errors if any
+try {
+    $ew = $dte.ToolWindows.ErrorList
+    Write-Host "error list check skipped"
+} catch {}
+
+Write-Host "activating..."
+Invoke-Com { $sm.ActivateConfiguration() } -Retries 30 -DelayMs 3000 | Out-Null
+Write-Host "activated"
+Start-Sleep 10
+Write-Host "restarting runtime..."
+Invoke-Com { $sm.StartRestartTwinCAT() } -Retries 30 -DelayMs 3000 | Out-Null
+Write-Host "restart issued"
+Start-Sleep 12
+try { Write-Host "IsTwinCATStarted=$($sm.IsTwinCATStarted)" } catch {}
+Write-Host "=== done ==="
--- a/scripts/tc-deploy.ps1
+++ b/scripts/tc-deploy.ps1
@ -0,0 +1,64 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Full EL6695 deploy pipeline: configure PDO → activate → verify.
+
+.DESCRIPTION
+    Orchestrates the complete workflow:
+    1. tc-configure-pdo.ps1  — inject 1024-byte PDOs (if -SkipConfigure)
+    2. tc-activate.ps1       — activate + restart TwinCAT
+    3. tc-verify.ps1         — dump and verify EL6695 XML
+    4. Print next steps      — EEPROM store + J1900 consumer test
+
+.PARAMETER SkipConfigure
+    Skip step 1 (PDO already configured in tsproj).
+
+.PARAMETER Visible
+    Show TwinCAT XAE windows (for debugging).
+
+.EXAMPLE
+    .\tc-deploy.ps1
+    .\tc-deploy.ps1 -SkipConfigure   # PDO already set, just activate
+    .\tc-deploy.ps1 -Visible
+#>
+[CmdletBinding()]
+param(
+    [switch]$SkipConfigure,
+    [switch]$Visible
+)
+. "$PSScriptRoot\tc-common.ps1"
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "deploy.log"
+
+Write-Log "========== EL6695 Deploy Pipeline ==========" $LogFile
+
+# Step 1: Configure PDO
+if (-not $SkipConfigure) {
+    Write-Log "[1/3] Configure PDO..." $LogFile
+    & "$PSScriptRoot\tc-configure-pdo.ps1" -Activate:$false
+    if ($LASTEXITCODE -ne 0) { Write-Log "Configure PDO failed" $LogFile; exit 1 }
+} else {
+    Write-Log "[1/3] Skip PDO configure (already set)" $LogFile
+}
+
+# Step 2: Activate
+Write-Log "[2/3] Activate configuration..." $LogFile
+$activateArgs = @()
+if ($Visible) { $activateArgs += "-Visible" }
+& "$PSScriptRoot\tc-activate.ps1" @activateArgs
+if ($LASTEXITCODE -ne 0) { Write-Log "Activate failed" $LogFile; exit 1 }
+
+# Step 3: Verify
+Write-Log "[3/3] Verify configuration..." $LogFile
+$verifyArgs = @()
+if ($Visible) { $verifyArgs += "-Visible" }
+& "$PSScriptRoot\tc-verify.ps1" @verifyArgs
+
+# Next steps
+Write-Log "" $LogFile
+Write-Log "========== Deploy complete ==========" $LogFile
+Write-Log "Next steps for EEPROM persistence:" $LogFile
+Write-Log "  1. From J1900: write 0x1010:01 = 0x73617665  (Store)" $LogFile
+Write-Log "  2. From J1900: write 0xF008    = 0x33336695  (Soft Reset)" $LogFile
+Write-Log "  3. From J1900: ./el6695_rt --consumer --mode verify" $LogFile
--- a/scripts/tc-diag-dte.ps1
+++ b/scripts/tc-diag-dte.ps1
@ -0,0 +1,102 @@
+#Requires -Version 5.1
+[CmdletBinding()]
+param(
+    [string]$Solution = $null
+)
+
+. "$PSScriptRoot\tc-common.ps1"
+if (-not $Solution) { $Solution = $script:DefaultSolution }
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "diag-dte.log"
+
+Write-Log "=== DTE Diagnostic ===" $LogFile
+
+try {
+    $dte = New-Object -ComObject TcXaeShell.DTE.17.0 -ErrorAction Stop
+} catch {
+    Write-Log "FATAL: Cannot create DTE: $_" $LogFile
+    exit 1
+}
+
+Write-Log "DTE created OK" $LogFile
+$dte.MainWindow.Visible = $true
+
+try {
+    $dte.Solution.Open($Solution)
+    for ($i = 1; $i -le 120; $i++) {
+        Start-Sleep -Seconds 1
+        if ($dte.Solution.IsOpen) { break }
+    }
+    Write-Log "Solution open: $($dte.Solution.IsOpen)" $LogFile
+
+    if (-not $dte.Solution.IsOpen) {
+        Write-Log "Solution did not open" $LogFile
+        exit 1
+    }
+
+    # Get SysManager
+    $sysMgr = $null
+    for ($i = 1; $i -le 40; $i++) {
+        try {
+            $sysMgr = $dte.Solution.Projects.Item(1).Object
+            if ($sysMgr) { break }
+        } catch { }
+        Start-Sleep -Seconds 3
+    }
+    Write-Log "SysManager: $(if ($sysMgr) { 'OK' } else { 'null' })" $LogFile
+
+    if (-not $sysMgr) { exit 1 }
+
+    # Set target
+    try {
+        $sysMgr.SetTargetNetId('169.254.176.217.1.1')
+        Write-Log "SetTargetNetId OK" $LogFile
+    } catch {
+        Write-Log "SetTargetNetId error: $_" $LogFile
+    }
+
+    Start-Sleep -Seconds 5
+
+    # Get target info
+    try {
+        $cfg = $sysMgr.ConfigurationManager.ActiveConfiguration
+        Write-Log "Active Target: $($cfg.TargetNetId)" $LogFile
+        Write-Log "Platform: $($sysMgr.ConfigurationManager.ActiveTargetPlatform)" $LogFile
+    } catch {
+        Write-Log "Active config error: $_" $LogFile
+    }
+
+    # Get TIID
+    try {
+        $io = $sysMgr.LookupTreeItem('TIID')
+        Write-Log "TIID node: $(if ($io) { $io.Name } else { 'null' })" $LogFile
+
+        if ($io) {
+            # Try to get ProduceXml to see found devices
+            $xml = $io.ProduceXml($false)
+            $xmlFile = Join-Path $script:DefaultLogDir 'diag_tiid.xml'
+            [System.IO.File]::WriteAllText($xmlFile, $xml, [System.Text.Encoding]::UTF8)
+            Write-Log "TIID XML saved: $xmlFile ($($xml.Length) bytes)" $LogFile
+
+            # Count devices
+            [xml]$doc = $xml
+            $found = $doc.SelectNodes('//FoundDevices/Device')
+            Write-Log "FoundDevices count: $($found.Count)" $LogFile
+
+            foreach ($d in $found) {
+                $subNode = $d.SelectSingleNode('ItemSubType')
+                $nameNode = $d.SelectSingleNode('Name')
+                $sub = if ($subNode) { $subNode.InnerText } else { '?' }
+                $name = if ($nameNode) { $nameNode.InnerText } else { '?' }
+                Write-Log "  Found: sub=$sub name=$name" $LogFile
+            }
+        }
+    } catch {
+        Write-Log "TIID error: $_" $LogFile
+    }
+
+    Write-Log "=== Diagnostic complete ===" $LogFile
+} finally {
+    try { $dte.Quit() } catch { }
+}
--- a/scripts/tc-diag-online.ps1
+++ b/scripts/tc-diag-online.ps1
@ -0,0 +1,93 @@
+#Requires -RunAsAdministrator
+#Requires -Version 5.1
+[CmdletBinding()]
+param()
+
+$ErrorActionPreference = 'Continue'
+. "$PSScriptRoot\tc-common.ps1"
+
+$Solution = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln"
+$LogDir   = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\Logs"
+New-Log $LogDir
+$LogFile = Join-Path $LogDir "diag-online.log"
+
+function Log($m) { Write-Log $m $LogFile }
+
+Log "=== Online diagnostic (Primary) ==="
+
+$dte = Get-Dte
+if (-not (Open-Solution -Dte $dte -Solution $Solution)) { Log "FATAL: solution not open"; exit 1 }
+$sysMgr = Get-SysManager -Dte $dte
+if (-not $sysMgr) { Log "FATAL: no SysManager"; exit 1 }
+
+try { $sysMgr.SetTargetNetId('169.254.176.217.1.1'); Log "TargetNetId set" } catch { Log "SetTargetNetId: $_" }
+Start-Sleep -Seconds 3
+try { Log "IsTwinCATStarted=$($sysMgr.IsTwinCATStarted) CurrentMode=$($sysMgr.CurrentMode)" } catch { Log "state read: $_" }
+
+# --- EtherCAT master online XML ---
+try {
+    $io = $sysMgr.LookupTreeItem('TIID')
+    $ecat = $null
+    for ($j = 1; $j -le [int]$io.ChildCount; $j++) {
+        try {
+            $ch = $io.Child($j)
+            if ([int]$ch.ItemSubType -eq 111) { $ecat = $ch; break }
+        } catch {}
+    }
+    if ($ecat) {
+        Log "Master: $($ecat.Name)"
+        $xml = $ecat.ProduceXml($true)
+        $xmlFile = Join-Path $LogDir 'diag_master_online.xml'
+        [System.IO.File]::WriteAllText($xmlFile, $xml, [System.Text.Encoding]::UTF8)
+        Log "Online XML saved: $xmlFile ($($xml.Length) bytes)"
+        for ($j = 1; $j -le [int]$ecat.ChildCount; $j++) {
+            try {
+                $b = $ecat.Child($j)
+                $sx = $b.ProduceXml($true)
+                $bx = Join-Path $LogDir ("diag_box_{0}.xml" -f $j)
+                [System.IO.File]::WriteAllText($bx, $sx, [System.Text.Encoding]::UTF8)
+                Log ("  Box[{0}] {1} -> {2} ({3} bytes)" -f $j, $b.Name, $bx, $sx.Length)
+            } catch { Log "  Box[$j] read err: $_" }
+        }
+    } else { Log "No EtherCAT master found" }
+} catch { Log "Master XML: $_" }
+
+# --- PLC variables via ADS (port 851) ---
+$adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+try {
+    Add-Type -Path $adsDll -ErrorAction Stop
+    $c = New-Object TwinCAT.Ads.TcAdsClient
+    $c.Connect('169.254.176.217.1.1', 851)
+    function Read-Sym($name, $type) {
+        try {
+            $h = $script:c.CreateVariableHandle($name)
+            $v = $script:c.ReadAny($h, $type)
+            $script:c.DeleteVariableHandle($h)
+            return $v
+        } catch { return "ERR: $($_.Exception.Message)" }
+    }
+    Log "nCycles       = $(Read-Sym 'GVL_Sync.nCycles' ([uint32]))"
+    Log "bSync         = $(Read-Sym 'GVL_Sync.bSync' ([bool]))"
+    Log "nReturnedSeq  = $(Read-Sym 'GVL_Sync.nReturnedSeq' ([uint32]))"
+    Log "nProcessedSeq = $(Read-Sym 'GVL_Sync.nProcessedSeq' ([uint32]))"
+    Log "bProcessingOk = $(Read-Sym 'GVL_Sync.bProcessingOk' ([bool]))"
+    try {
+        $h = $c.CreateVariableHandle('GVL_Sync.aIn1')
+        $arr = $c.ReadAny($h, [byte[]], @(1024))
+        $c.DeleteVariableHandle($h)
+        Log ("aIn1[0..15]   = " + ([BitConverter]::ToString($arr[0..15])))
+        $nz = ($arr | Where-Object { $_ -ne 0 }).Count
+        Log "aIn1 nonzero bytes = $nz / 1024"
+    } catch { Log "aIn1 read: $_" }
+    try {
+        $h = $c.CreateVariableHandle('GVL_Sync.aOut1')
+        $arr = $c.ReadAny($h, [byte[]], @(1024))
+        $c.DeleteVariableHandle($h)
+        Log ("aOut1[0..15]  = " + ([BitConverter]::ToString($arr[0..15])))
+        $nz = ($arr | Where-Object { $_ -ne 0 }).Count
+        Log "aOut1 nonzero bytes = $nz / 1024"
+    } catch { Log "aOut1 read: $_" }
+    $c.Dispose()
+} catch { Log "ADS: $_" }
+
+Log "=== Done ==="
--- a/scripts/tc-dte-activate-run.ps1
+++ b/scripts/tc-dte-activate-run.ps1
@ -0,0 +1,124 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Open TwinCAT solution via DTE, ActivateConfiguration + StartRestartTwinCAT, poll for Run.
+.DESCRIPTION
+    Invisible DTE automation path proven in free/activate-and-run.ps1.
+#>
+param(
+    [string]$Solution = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln',
+    [string]$LogFile  = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\Logs\tc-dte-activate-run.log'
+)
+$ErrorActionPreference = 'Continue'
+function Log($m) {
+    $line = (Get-Date -Format 'yyyy-MM-dd HH:mm:ss') + '  ' + $m
+    Add-Content -Path $LogFile -Value $line -Encoding utf8 -ErrorAction SilentlyContinue
+    Write-Host $line
+}
+
+New-Item -ItemType Directory -Force -Path (Split-Path $LogFile) | Out-Null
+
+# Load TwinCAT.Ads.dll (same working copy used by tc-ads-readstate)
+$adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+Add-Type -Path $adsDll -ErrorAction SilentlyContinue
+
+function Get-State {
+    try {
+        $c = New-Object TwinCAT.Ads.TcAdsClient
+        $c.Connect('169.254.176.217.1.1', 10000)
+        $s = $c.ReadState()
+        $c.Dispose()
+        return "$($s.AdsState)"
+    } catch { return "ERR: $($_.Exception.Message)" }
+}
+
+function Read-PortState($port) {
+    try {
+        $c = New-Object TwinCAT.Ads.TcAdsClient
+        $c.Connect('169.254.176.217.1.1', $port)
+        $s = $c.ReadState()
+        $c.Dispose()
+        return "$($s.AdsState)"
+    } catch { return "ERR: $($_.Exception.Message)" }
+}
+
+Log '=== tc-dte-activate-run start ==='
+Log ("state before: " + (Get-State))
+
+try {
+    $dte = New-Object -ComObject TcXaeShell.DTE.17.0
+} catch {
+    Log ("DTE 17.0 failed, trying 15.0: " + $_)
+    $dte = New-Object -ComObject TcXaeShell.DTE.15.0
+}
+$dte.SuppressUI = $true
+$dte.MainWindow.Visible = $false
+
+Log "Opening solution: $Solution"
+$dte.Solution.Open($Solution)
+for ($i = 1; $i -le 120; $i++) {
+    Start-Sleep -Seconds 1
+    if ($dte.Solution.IsOpen) { Log ("IsOpen=True after " + $i + "s"); break }
+}
+if (-not $dte.Solution.IsOpen) { throw 'Solution did not open' }
+Log 'Waiting 40s for project tree ...'
+Start-Sleep -Seconds 40
+
+$project = $dte.Solution.Projects.Item(1)
+$sm = $project.Object
+Log ("SysManager type: " + $sm.GetType().FullName)
+
+try {
+    $sm.SetTargetNetId('169.254.176.217.1.1')
+    Log 'SetTargetNetId OK'
+} catch { Log ("SetTargetNetId warning: " + $_.Exception.Message) }
+
+# Step 1: ActivateConfiguration
+$actOK = $false
+for ($a = 1; $a -le 3; $a++) {
+    try {
+        $sm.ActivateConfiguration()
+        Log "ActivateConfiguration OK (attempt $a)"
+        Start-Sleep -Seconds 2
+        try { $err = $sm.GetLastErrorMessages(); if ($err) { Log "ActivateConfiguration messages: $err" } } catch { Log ("GetLastErrorMessages err: " + $_.Exception.Message) }
+        $actOK = $true
+        break
+    } catch {
+        Log ("ActivateConfiguration err (attempt $a): " + $_.Exception.Message)
+        Start-Sleep -Seconds 2
+        try { $err = $sm.GetLastErrorMessages(); if ($err) { Log "ActivateConfiguration messages: $err" } } catch {}
+        Start-Sleep -Seconds 15
+    }
+}
+
+# Step 2: enter Run via StartRestartTwinCAT
+if ($actOK) {
+    Log 'Waiting 10s, then StartRestartTwinCAT...'
+    Start-Sleep -Seconds 10
+    try {
+        $r = $sm.StartRestartTwinCAT()
+        Log ("StartRestartTwinCAT() returned: " + $r)
+        Start-Sleep -Seconds 2
+        try { $err = $sm.GetLastErrorMessages(); if ($err) { Log "StartRestartTwinCAT messages: $err" } } catch { Log ("GetLastErrorMessages err: " + $_.Exception.Message) }
+    } catch { 
+        Log ("StartRestartTwinCAT err: " + $_.Exception.Message)
+        try { $err = $sm.GetLastErrorMessages(); if ($err) { Log "StartRestartTwinCAT messages: $err" } } catch {}
+    }
+}
+
+# Step 3: poll for Run
+for ($i = 1; $i -le 12; $i++) {
+    Start-Sleep -Seconds 5
+    $st = Get-State
+    Log ("state +" + ($i*5) + "s: " + $st)
+    if ($st -eq 'Run') { break }
+}
+
+# Check PLC port 851
+Log ("port 851 state: " + (Read-PortState 851))
+
+# Save and quit
+try { $dte.Solution.SaveAll(); Log 'SaveAll OK' } catch { Log ("SaveAll err: " + $_.Exception.Message) }
+try { $dte.Quit(); Log 'DTE quit' } catch { Log ("Quit err: " + $_.Exception.Message) }
+Log ("final state: " + (Get-State))
+Log '=== tc-dte-activate-run end ==='
--- a/scripts/tc-dte-commands-test.ps1
+++ b/scripts/tc-dte-commands-test.ps1
@ -0,0 +1,46 @@
+#Requires -Version 5.1
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+
+$LogFile = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\dte-commands-test.log"
+New-Item -ItemType Directory -Force -Path (Split-Path $LogFile) | Out-Null
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+Write-Log "=== Test DTE command names ==="
+$dte = New-Object -ComObject TcXaeShell.DTE.17.0
+$dte.MainWindow.Visible = $true
+$dte.Solution.Open('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.sln')
+for ($i=1; $i -le 120; $i++) { Start-Sleep -Seconds 1; if ($dte.Solution.IsOpen) { break } }
+Write-Log "Solution open: $($dte.Solution.IsOpen)"
+
+$names = @(
+    'TwinCAT.StartTwinCAT',
+    'TwinCAT.StartTwinCATInRunMode',
+    'TwinCAT.RestartTwinCAT',
+    'TwinCAT.RestartTwinCATInRunMode',
+    'TwinCAT.RestartTwinCATInConfigMode',
+    'TwinCAT.RunMode',
+    'TwinCAT.ConfigMode',
+    'TwinCAT.Scan',
+    'TwinCAT.ScanDevices',
+    'TwinCAT.ReloadDevices',
+    'TwinCAT.Build',
+    'TwinCAT.ActivateConfiguration',
+    'TwinCAT.Start'
+)
+foreach ($n in $names) {
+    try {
+        $cmd = $dte.Commands.Item($n)
+        Write-Log "Command $n EXISTS IsAvailable=$($cmd.IsAvailable) Enabled=$($cmd.Enabled)"
+        if ($cmd.IsAvailable -and $cmd.Enabled) {
+            try { $dte.ExecuteCommand($n); Write-Log "  ExecuteCommand($n) OK" } catch { Write-Log "  ExecuteCommand($n) ERR: $($_.Exception.Message)" }
+        }
+    } catch { Write-Log "Command $n NOT FOUND: $($_.Exception.Message)" }
+}
+
+try { $dte.Quit() } catch {}
+Write-Log "=== done ==="
--- a/scripts/tc-dte-list-commands.ps1
+++ b/scripts/tc-dte-list-commands.ps1
@ -0,0 +1,35 @@
+#Requires -Version 5.1
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+
+$LogFile = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\dte-commands-list.log"
+$Utf8File = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\dte-commands-list-utf8.txt"
+New-Item -ItemType Directory -Force -Path (Split-Path $LogFile) | Out-Null
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+Write-Log "=== List DTE commands ==="
+$dte = New-Object -ComObject TcXaeShell.DTE.17.0
+$dte.MainWindow.Visible = $true
+$dte.Solution.Open('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.sln')
+for ($i=1; $i -le 120; $i++) { Start-Sleep -Seconds 1; if ($dte.Solution.IsOpen) { break } }
+Write-Log "Solution open: $($dte.Solution.IsOpen)"
+
+$idx = 0
+[System.IO.File]::WriteAllText($Utf8File, "TwinCAT DTE Commands:`r`n", [System.Text.Encoding]::UTF8)
+foreach ($cmd in $dte.Commands) {
+    try {
+        $name = $cmd.Name
+        if ($name -like 'TwinCAT.*') {
+            $idx++
+            $line = "[$idx] $name  avail=$($cmd.IsAvailable)  enabled=$($cmd.Enabled)"
+            Write-Log $line
+            [System.IO.File]::AppendAllText($Utf8File, $line + "`r`n", [System.Text.Encoding]::UTF8)
+        }
+    } catch {}
+}
+try { $dte.Quit() } catch {}
+Write-Log "=== done ==="
--- a/scripts/tc-dte-restart-system.ps1
+++ b/scripts/tc-dte-restart-system.ps1
@ -0,0 +1,50 @@
+#Requires -Version 5.1
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+
+$LogFile = "C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\dte-restart-system.log"
+New-Item -ItemType Directory -Force -Path (Split-Path $LogFile) | Out-Null
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+Write-Log "=== Restart TwinCAT System via DTE ==="
+$dte = New-Object -ComObject TcXaeShell.DTE.17.0
+$dte.MainWindow.Visible = $true
+$dte.Solution.Open('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.sln')
+for ($i=1; $i -le 120; $i++) { Start-Sleep -Seconds 1; if ($dte.Solution.IsOpen) { break } }
+Write-Log "Solution open: $($dte.Solution.IsOpen)"
+
+$cmdName = 'TwinCAT.重启TwinCAT系统'
+try {
+    $cmd = $dte.Commands.Item($cmdName)
+    Write-Log "Command found: avail=$($cmd.IsAvailable) enabled=$($cmd.Enabled)"
+    if ($cmd.IsAvailable) {
+        $dte.ExecuteCommand($cmdName)
+        Write-Log "ExecuteCommand($cmdName) OK"
+    } else {
+        Write-Log "Command not available/enabled"
+    }
+} catch { Write-Log "ERR: $($_.Exception.Message)" }
+
+Start-Sleep -Seconds 10
+
+# ADS diagnostics
+$adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
+Add-Type -Path $adsDll
+function Read-State($NetId, $Port, $Label) {
+    $c = New-Object TwinCAT.Ads.TcAdsClient
+    try {
+        $c.Connect($NetId, $Port)
+        $s = $c.ReadState()
+        Write-Log "$Label state = $($s.AdsState) / deviceState = $($s.DeviceState)"
+    } catch { Write-Log "$Label ERR: $($_.Exception.Message)" } finally { $c.Dispose() }
+}
+Read-State '169.254.176.217.1.1' 10000 'System'
+Read-State '169.254.176.217.1.1' 851 'PLC'
+Read-State '169.254.176.217.2.1' 65535 'ECAT1'
+
+try { $dte.Quit() } catch {}
+Write-Log "=== done ==="
--- a/scripts/tc-dump-mapping.ps1
+++ b/scripts/tc-dump-mapping.ps1
@ -0,0 +1,19 @@
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+$dte = New-Object -ComObject TcXaeShell.DTE.17.0
+$dte.MainWindow.Visible = $true
+try { $dte.SuppressUI = $false } catch {}
+$dte.Solution.Open('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln')
+Start-Sleep 20
+$sm = $null
+for ($i = 0; $i -lt 20; $i++) {
+    try { $sm = $dte.Solution.Projects.Item(1).Object; if ($sm) { break } } catch {}
+    Start-Sleep 3
+}
+if (-not $sm) { Write-Host 'no sysmgr'; exit 1 }
+try { $sm.SetTargetNetId('169.254.176.217.1.1') } catch {}
+Start-Sleep 2
+$xml = $sm.ProduceMappingInfo()
+Write-Host "mapping info length: $($xml.Length)"
+[System.IO.File]::WriteAllText('C:\Users\tonycao\work\ethercat-linux\tmp_mapping.xml', $xml, [System.Text.Encoding]::UTF8)
+Write-Host 'saved tmp_mapping.xml'
--- a/scripts/tc-errors.ps1
+++ b/scripts/tc-errors.ps1
@ -0,0 +1,27 @@
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+$dte = New-Object -ComObject TcXaeShell.DTE.17.0
+$dte.MainWindow.Visible = $true
+try { $dte.SuppressUI = $false } catch {}
+$dte.Solution.Open('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln')
+Start-Sleep 25
+$sm = $null
+for ($i = 0; $i -lt 20; $i++) {
+    try { $sm = $dte.Solution.Projects.Item(1).Object; if ($sm) { break } } catch {}
+    Start-Sleep 3
+}
+if (-not $sm) { Write-Host 'no sysmgr'; exit 1 }
+try { $sm.SetTargetNetId('169.254.176.217.1.1') } catch {}
+Start-Sleep 2
+Write-Host '--- GetLastErrorMessages ---'
+try { Write-Host ($sm.GetLastErrorMessages() | Out-String) } catch { Write-Host "err: $_" }
+Write-Host '--- error list ---'
+try {
+    $el = $dte.ToolWindows.ErrorList
+    $items = $el.ErrorItems
+    Write-Host "count: $($items.Count)"
+    for ($i = 1; $i -le [Math]::Min($items.Count, 20); $i++) {
+        $it = $items.Item($i)
+        Write-Host "  [$($it.ErrorLevel)] $($it.Description)"
+    }
+} catch { Write-Host "errorlist: $_" }
--- a/scripts/tc-export-el6695.ps1
+++ b/scripts/tc-export-el6695.ps1
@ -0,0 +1,16 @@
+$helper = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe'
+$tsproj = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj'
+$out = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\el6695_export.xml'
+
+New-Item -ItemType Directory -Path 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs' -Force | Out-Null
+
+$path = 'TIID^设备 1 (EtherCAT)^模块 1 (EK1100)^模块 8 (EL6695)'
+Write-Host "Exporting EL6695 to $out ..."
+& $helper -v 4026.0 -o $tsproj -w $path $out 2>&1
+Write-Host "Exit code: $LASTEXITCODE"
+if (Test-Path $out) {
+    Write-Host "Export OK: $out ($((Get-Item $out).Length) bytes)"
+    Get-Content $out -TotalCount 50
+} else {
+    Write-Host "Export failed"
+}
--- a/scripts/tc-export-tiid.ps1
+++ b/scripts/tc-export-tiid.ps1
@ -0,0 +1,10 @@
+Set-Location -LiteralPath 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary'
+$helper = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe'
+$tsproj = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj'
+
+& $helper -v 4026.0 -o $tsproj -w 'TIID' 'tiid.xml'
+Write-Host "Exit code: $LASTEXITCODE"
+Write-Host "tiid.xml exists: $(Test-Path 'tiid.xml')"
+if (Test-Path 'tiid.xml') {
+    Write-Host "Size: $((Get-Item 'tiid.xml').Length)"
+}
--- a/scripts/tc-fix-and-activate.ps1
+++ b/scripts/tc-fix-and-activate.ps1
@ -0,0 +1,67 @@
+#Requires -RunAsAdministrator
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Fix TwinCAT EtherCAT adapter IP and activate EL6695 configuration.
+.DESCRIPTION
+    1. Find TwinCAT-Intel adapter by MAC 00-15-17-8A-B3-DA
+    2. Set IP to 169.254.176.217/16 (matches registry AmsNetId 169.254.176.217.1.1)
+    3. Build and activate TwinCAT project with correct target
+    4. Wait for activation to settle
+#>
+
+Write-Host "=== Fix TwinCAT EtherCAT IP + Activate EL6695 ===" -ForegroundColor Cyan
+
+$targetMac = '00-15-17-8A-B3-DA'
+$targetIp = '169.254.176.217'
+$prefix = 16
+$targetNetId = '169.254.176.217.1.1'
+$helper = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe'
+$tsproj = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj'
+
+# 1. Find adapter by MAC
+$adapter = Get-NetAdapter -Physical | Where-Object { $_.MacAddress -eq $targetMac }
+if (-not $adapter) {
+    Write-Host "Available physical adapters:" -ForegroundColor Yellow
+    Get-NetAdapter -Physical | Select-Object Name, MacAddress, Status, LinkSpeed | Format-Table -AutoSize
+    Write-Error "Cannot find adapter with MAC $targetMac"
+    exit 1
+}
+
+Write-Host "Found adapter: $($adapter.Name) (MAC: $targetMac)" -ForegroundColor Green
+
+# 2. Set IP
+$existing = Get-NetIPAddress -InterfaceIndex $adapter.ifIndex -AddressFamily IPv4 -ErrorAction SilentlyContinue
+foreach ($ip in $existing) {
+    Write-Host "  Removing existing IP: $($ip.IPAddress)" -ForegroundColor Gray
+    Remove-NetIPAddress -InterfaceIndex $adapter.ifIndex -IPAddress $ip.IPAddress -Confirm:$false -ErrorAction SilentlyContinue
+}
+
+Write-Host "Setting IP to $targetIp/$prefix ..." -ForegroundColor Cyan
+New-NetIPAddress -InterfaceIndex $adapter.ifIndex -IPAddress $targetIp -PrefixLength $prefix -AddressFamily IPv4 -ErrorAction Stop | Out-Null
+
+$verify = Get-NetIPAddress -InterfaceIndex $adapter.ifIndex -AddressFamily IPv4 | Select-Object IPAddress, PrefixLength, AddressState
+Write-Host "IP set OK:" -ForegroundColor Green
+$verify | Format-Table -AutoSize
+
+# 3. Build + Activate TwinCAT
+Set-Location -LiteralPath 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary'
+
+Write-Host "Building TwinCAT project..." -ForegroundColor Cyan
+& $helper -v 4026.0 -o $tsproj -t $targetNetId -b 2>&1
+$buildExit = $LASTEXITCODE
+Write-Host "Build exit code: $buildExit" -ForegroundColor $(if ($buildExit -eq 0) { 'Green' } else { 'Red' })
+
+Start-Sleep -Seconds 2
+
+Write-Host "Activating + Restarting TwinCAT..." -ForegroundColor Cyan
+$cmd = '{"commands":[{"method":"ActivateConfiguration"},{"method":"StartRestartTwinCAT"}]}'
+& $helper -v 4026.0 -o $tsproj -t $targetNetId -c $cmd 2>&1
+$actExit = $LASTEXITCODE
+Write-Host "Activate exit code: $actExit" -ForegroundColor $(if ($actExit -eq 0) { 'Green' } else { 'Red' })
+
+Write-Host "Waiting 10s for TwinCAT to settle..." -ForegroundColor Cyan
+Start-Sleep -Seconds 10
+
+Write-Host "=== Done ===" -ForegroundColor Green
+Write-Host "Next: run J1900 verify via serial: /root/gateway/el6695_rt eth1 --mode verify" -ForegroundColor Yellow
--- a/scripts/tc-fix-pdo-primary.ps1
+++ b/scripts/tc-fix-pdo-primary.ps1
@ -0,0 +1,55 @@
+param(
+    [string]$Tsproj = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.tsproj'
+)
+$ErrorActionPreference = 'Continue'
+$content = [System.IO.File]::ReadAllText($Tsproj, [System.Text.Encoding]::UTF8)
+
+Write-Host "=== Fix PDO: add 1024-byte entries to EL6695 IO PDO ==="
+
+# 1. Expand empty IO Inputs PDO (0x1A08)
+$oldPdoIn = '<Pdo Name="IO Inputs" Index="#x1a08" Flags="#x0020" SyncMan="3"/>'
+$newPdoIn = @"
+<Pdo Name="IO Inputs" Index="#x1a08" Flags="#x0020" SyncMan="3">
+							<Entry Name="IO Inputs" Index="#x6000" Sub="#x01">
+								<Type GUID="{18071995-0000-0000-0000-000300000400}">ARRAY [0..1023] OF BYTE</Type>
+							</Entry>
+						</Pdo>
+"@
+if ($content -match [regex]::Escape($oldPdoIn)) {
+    $content = $content -replace [regex]::Escape($oldPdoIn), $newPdoIn
+    Write-Host "  IO Inputs PDO expanded"
+} else { Write-Host "  WARN: IO Inputs PDO pattern not found" }
+
+# 2. Expand empty IO Outputs PDO (0x1608)
+$oldPdoOut = '<Pdo Name="IO Outputs" Index="#x1608" InOut="1" Flags="#x0020" SyncMan="2"/>'
+$newPdoOut = @"
+<Pdo Name="IO Outputs" Index="#x1608" InOut="1" Flags="#x0020" SyncMan="2">
+							<Entry Name="IO Outputs" Index="#x7000" Sub="#x01">
+								<Type GUID="{18071995-0000-0000-0000-000300000400}">ARRAY [0..1023] OF BYTE</Type>
+							</Entry>
+						</Pdo>
+"@
+if ($content -match [regex]::Escape($oldPdoOut)) {
+    $content = $content -replace [regex]::Escape($oldPdoOut), $newPdoOut
+    Write-Host "  IO Outputs PDO expanded"
+} else { Write-Host "  WARN: IO Outputs PDO pattern not found" }
+
+# 3. Fix SM lengths
+$sm2_old = '001c00006400000003000000000000000000001c64010000'
+$sm2_new = '001c00040000000003000000000000000000001c64010000'
+#                     ^^^^ len=0x0400 (1024)
+if ($content -match [regex]::Escape($sm2_old)) {
+    $content = $content -replace [regex]::Escape($sm2_old), $sm2_new
+    Write-Host "  SM2 length fixed to 1024"
+} else { Write-Host "  SM2: pattern not found (may already be correct)" }
+
+$sm3_old = '008e02002000010004000000000000000200008e20010000'
+$sm3_new = '008e02040000010004000000000000000200008e20010000'
+#                   ^^^^ len=0x0400 (1024)
+if ($content -match [regex]::Escape($sm3_old)) {
+    $content = $content -replace [regex]::Escape($sm3_old), $sm3_new
+    Write-Host "  SM3 length fixed to 1024"
+} else { Write-Host "  SM3: pattern not found (may already be correct)" }
+
+[System.IO.File]::WriteAllText($Tsproj, $content, [System.Text.Encoding]::UTF8)
+Write-Host "=== tsproj PDO fix complete ==="
--- a/scripts/tc-inspect-link.ps1
+++ b/scripts/tc-inspect-link.ps1
@ -0,0 +1,36 @@
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+$dte = New-Object -ComObject TcXaeShell.DTE.17.0
+$dte.MainWindow.Visible = $true
+try { $dte.SuppressUI = $false } catch {}
+$dte.Solution.Open('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln')
+Start-Sleep 20
+$sm = $null
+for ($i = 0; $i -lt 20; $i++) {
+    try { $sm = $dte.Solution.Projects.Item(1).Object; if ($sm) { break } } catch {}
+    Start-Sleep 3
+}
+if (-not $sm) { Write-Host 'no sysmgr'; exit 1 }
+Write-Host '--- SysManager members matching Link ---'
+$sm | Get-Member | Where-Object Name -match 'Link' | ForEach-Object { Write-Host "$($_.MemberType) $($_.Name)" }
+Write-Host '--- All SysManager methods (first 60) ---'
+$sm | Get-Member -MemberType Method | Select-Object -First 60 -ExpandProperty Name
+
+Write-Host '--- Enumerate EL6695 box children ---'
+$box = $null
+foreach ($p in @('TIID^设备 1 (EtherCAT)^模块 3 (EK1100)^模块 10 (EL6695)')) {
+    try { $box = $sm.LookupTreeItem($p) } catch { Write-Host "miss: $p : $_" }
+}
+if ($box) {
+    Write-Host "box: $($box.Name) childcount=$($box.ChildCount)"
+    for ($j = 1; $j -le [int]$box.ChildCount; $j++) {
+        $ch = $box.Child($j)
+        Write-Host "  child[$j]: '$($ch.Name)' type=$($ch.ItemType) sub=$($ch.ItemSubType) cc=$($ch.ChildCount)"
+        if ($ch.Name -match 'IO') {
+            for ($k = 1; $k -le [int]$ch.ChildCount; $k++) {
+                $g = $ch.Child($k)
+                Write-Host "    [$k] '$($g.Name)' type=$($g.ItemType) cc=$($g.ChildCount)"
+            }
+        }
+    }
+}
--- a/scripts/tc-json-cmd.ps1
+++ b/scripts/tc-json-cmd.ps1
@ -0,0 +1,8 @@
+Set-Location -LiteralPath 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary'
+$helper = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcSysManCmdHelper.exe'
+$tsproj = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\TwinCAT_EL6695_Secondary.tsproj'
+$cmd = '{"commands":[{"method":"ActivateConfiguration"},{"method":"StartRestartTwinCAT"}]}'
+
+Write-Host "Executing command: $cmd"
+& $helper -v 4026.0 -o $tsproj -c $cmd 2>&1
+Write-Host "Exit code: $LASTEXITCODE"
--- a/scripts/tc-list-commands.ps1
+++ b/scripts/tc-list-commands.ps1
@ -0,0 +1,59 @@
+#Requires -Version 5.1
+[CmdletBinding()]
+param(
+    [string]$Solution = $null
+)
+
+. "$PSScriptRoot\tc-common.ps1"
+if (-not $Solution) { $Solution = $script:DefaultSolution }
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "list-commands.log"
+
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+try {
+    $dte = New-Object -ComObject TcXaeShell.DTE.17.0 -ErrorAction Stop
+} catch {
+    Write-Log "FATAL: Cannot create DTE: $_"
+    exit 1
+}
+
+$dte.MainWindow.Visible = $true
+
+try {
+    $dte.Solution.Open($Solution)
+    for ($i = 1; $i -le 120; $i++) {
+        Start-Sleep -Seconds 1
+        if ($dte.Solution.IsOpen) { break }
+    }
+    Write-Log "Solution open: $($dte.Solution.IsOpen)"
+
+    $sysMgr = $null
+    for ($i = 1; $i -le 40; $i++) {
+        try {
+            $sysMgr = $dte.Solution.Projects.Item(1).Object
+            if ($sysMgr) { break }
+        } catch {}
+        Start-Sleep -Seconds 3
+    }
+    Write-Log "SysManager: $(if ($sysMgr) { 'OK' } else { 'null' })"
+
+    Write-Log "Listing DTE commands matching 'TwinCAT'..."
+    foreach ($cmd in $dte.Commands) {
+        try {
+            $name = $cmd.Name
+            if ($name -like '*TwinCAT*') {
+                Write-Log "  Command: $name"
+            }
+        } catch {}
+    }
+
+    Write-Log "Done."
+} finally {
+    try { $dte.Quit() } catch {}
+}
--- a/scripts/tc-list-rot.ps1
+++ b/scripts/tc-list-rot.ps1
@ -0,0 +1,35 @@
+. '$PSScriptRoot\tc-common.ps1'
+$LogFile = Join-Path $script:DefaultLogDir 'rot-list.log'
+New-Item -ItemType Directory -Force -Path (Split-Path $LogFile) | Out-Null
+function Write-Log($m) { $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $m; Write-Host $line; Add-Content -Path $LogFile -Value $line -Encoding UTF8 }
+
+Write-Log "=== Enumerating ROT ==="
+Add-Type -TypeDefinition @'
+using System;
+using System.Runtime.InteropServices;
+using System.Runtime.InteropServices.ComTypes;
+using System.Text;
+public class RotEnum {
+    [DllImport("ole32.dll")] static extern int GetRunningObjectTable(int reserved, out IRunningObjectTable pprot);
+    [DllImport("ole32.dll")] static extern int CreateBindCtx(int reserved, out IBindCtx ppbc);
+    public static string[] List() {
+        IRunningObjectTable rot; IBindCtx bc;
+        GetRunningObjectTable(0, out rot);
+        CreateBindCtx(0, out bc);
+        IEnumMoniker em; rot.EnumRunning(out em);
+        IMoniker[] mons = new IMoniker[1];
+        IntPtr fetched = IntPtr.Zero;
+        var sb = new StringBuilder();
+        int n = 0;
+        while (em.Next(1, mons, fetched) == 0) {
+            string name; mons[0].GetDisplayName(bc, null, out name);
+            sb.AppendLine(name); n++;
+        }
+        sb.Insert(0, n + " entries:\r\n");
+        return sb.ToString().Split(new[] { "\r\n" }, StringSplitOptions.RemoveEmptyEntries);
+    }
+}
+'@ -ReferencedAssemblies System.Runtime.InteropServices
+
+foreach ($e in [RotEnum]::List()) { Write-Log $e }
+Write-Log "=== ROT done ==="
--- a/scripts/tc-list-vs-windows.ps1
+++ b/scripts/tc-list-vs-windows.ps1
@ -0,0 +1,31 @@
+Add-Type -TypeDefinition @'
+using System;
+using System.Text;
+using System.Runtime.InteropServices;
+public class WinEnum {
+    [DllImport("user32.dll")] static extern bool EnumWindows(EnumProc cb, IntPtr l);
+    [DllImport("user32.dll")] static extern int GetWindowText(IntPtr h, StringBuilder s, int n);
+    [DllImport("user32.dll")] static extern int GetWindowTextLength(IntPtr h);
+    [DllImport("user32.dll")] static extern uint GetWindowThreadProcessId(IntPtr h, out uint pid);
+    [DllImport("user32.dll")] static extern bool IsWindowVisible(IntPtr h);
+    public delegate bool EnumProc(IntPtr h, IntPtr l);
+    public static void Dump(uint targetPid) {
+        EnumWindows((h, l) => {
+            uint pid; GetWindowThreadProcessId(h, out pid);
+            if (pid == targetPid && IsWindowVisible(h)) {
+                int len = GetWindowTextLength(h);
+                var sb = new StringBuilder(len + 1);
+                GetWindowText(h, sb, sb.Capacity);
+                Console.WriteLine("  hwnd={0} title='{1}'", h, sb.ToString());
+            }
+            return true;
+        }, IntPtr.Zero);
+    }
+}
+'@
+$procs = Get-Process TcXaeShell -ErrorAction SilentlyContinue
+if (-not $procs) { Write-Host "no TcXaeShell running"; exit 0 }
+foreach ($p in $procs) {
+    Write-Host "PID $($p.Id):"
+    [WinEnum]::Dump([uint32]$p.Id)
+}
--- a/scripts/tc-online-info.ps1
+++ b/scripts/tc-online-info.ps1
@ -0,0 +1,174 @@
+#Requires -Version 5.1
+[CmdletBinding()]
+param(
+    [string]$Solution = $null
+)
+
+. "$PSScriptRoot\tc-common.ps1"
+if (-not $Solution) { $Solution = $script:DefaultSolution }
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "online-info.log"
+
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+Write-Log "=== TwinCAT EtherCAT Online Info ==="
+
+try {
+    $dte = New-Object -ComObject TcXaeShell.DTE.17.0 -ErrorAction Stop
+} catch {
+    Write-Log "FATAL: Cannot create DTE: $_"
+    exit 1
+}
+
+$dte.MainWindow.Visible = $true
+
+try {
+    $dte.Solution.Open($Solution)
+    for ($i = 1; $i -le 120; $i++) {
+        Start-Sleep -Seconds 1
+        if ($dte.Solution.IsOpen) { break }
+    }
+    Write-Log "Solution open: $($dte.Solution.IsOpen)"
+
+    $sysMgr = $null
+    for ($i = 1; $i -le 40; $i++) {
+        try {
+            $sysMgr = $dte.Solution.Projects.Item(1).Object
+            if ($sysMgr) { break }
+        } catch {}
+        Start-Sleep -Seconds 3
+    }
+    Write-Log "SysManager: $(if ($sysMgr) { 'OK' } else { 'null' })"
+    if (-not $sysMgr) { exit 1 }
+
+    # Set target and platform
+    $targetNetId = '169.254.176.217.1.1'
+    $platform = 'TwinCAT RT (x64)'
+    try {
+        $sysMgr.SetTargetNetId($targetNetId)
+        Write-Log "SetTargetNetId $targetNetId OK"
+    } catch {
+        Write-Log "SetTargetNetId error: $_"
+    }
+
+    try {
+        $sysMgr.ConfigurationManager.ActiveTargetPlatform = $platform
+        Write-Log "ActiveTargetPlatform set to $platform"
+    } catch {
+        Write-Log "Set platform error: $_"
+    }
+
+    Start-Sleep -Seconds 5
+
+    try {
+        $cfg = $sysMgr.ConfigurationManager.ActiveConfiguration
+        Write-Log "Active Target NetId: $($cfg.TargetNetId)"
+        Write-Log "Active Platform: $($sysMgr.ConfigurationManager.ActiveTargetPlatform)"
+    } catch {
+        Write-Log "Get active config error: $_"
+    }
+
+    # Activate configuration
+    Write-Log "Activating configuration..."
+    try {
+        $sysMgr.ActivateConfiguration()
+        Write-Log "ActivateConfiguration OK"
+    } catch {
+        Write-Log "ActivateConfiguration error: $_"
+    }
+    Start-Sleep -Seconds 5
+
+    # Find EtherCAT master
+    $io = $null
+    for ($i = 1; $i -le 10; $i++) {
+        try {
+            $io = $sysMgr.LookupTreeItem('TIID')
+            if ($io) { break }
+        } catch {}
+        Start-Sleep -Seconds 2
+    }
+    if (-not $io) {
+        Write-Log "FATAL: Cannot find TIID"
+        exit 1
+    }
+
+    $ecat = $null
+    for ($j = 1; $j -le [int]$io.ChildCount; $j++) {
+        try {
+            $ch = $io.Child($j)
+            if ([int]$ch.ItemSubType -eq 111) {
+                $ecat = $ch
+                break
+            }
+        } catch {}
+    }
+    if (-not $ecat) {
+        Write-Log "FATAL: No EtherCAT device under TIID"
+        exit 1
+    }
+    Write-Log "EtherCAT master: $($ecat.Name)"
+
+    # Try to read Online XML via ProduceXml(true)
+    Write-Log "Reading master Online XML (ProduceXml true)..."
+    try {
+        $xml = $ecat.ProduceXml($true)
+        $xmlFile = Join-Path $script:DefaultLogDir 'online_master.xml'
+        [System.IO.File]::WriteAllText($xmlFile, $xml, [System.Text.Encoding]::UTF8)
+        Write-Log "Online XML saved: $xmlFile ($($xml.Length) bytes)"
+    } catch {
+        Write-Log "ProduceXml(true) error: $_"
+    }
+
+    # Try to read offline XML too
+    Write-Log "Reading master Offline XML (ProduceXml false)..."
+    try {
+        $xml = $ecat.ProduceXml($false)
+        $xmlFile = Join-Path $script:DefaultLogDir 'offline_master.xml'
+        [System.IO.File]::WriteAllText($xmlFile, $xml, [System.Text.Encoding]::UTF8)
+        Write-Log "Offline XML saved: $xmlFile ($($xml.Length) bytes)"
+    } catch {
+        Write-Log "ProduceXml(false) error: $_"
+    }
+
+    # Try to enumerate child boxes
+    Write-Log "Enumerating configured boxes under EtherCAT master..."
+    for ($j = 1; $j -le [int]$ecat.ChildCount; $j++) {
+        try {
+            $b = $ecat.Child($j)
+            Write-Log "  Box[$j]: name='$($b.Name)' subtype=$($b.ItemSubType)"
+        } catch {}
+    }
+
+    # Try to find Online tab via different paths
+    $onlinePaths = @(
+        'TIID^设备 1876033536 (EtherCAT)^Online',
+        'TIID^设备 1876033536 (EtherCAT)^I/O  online',
+        'TIID^设备 1876033536 (EtherCAT)^Online  view',
+        'TIID^设备 1876033536 (EtherCAT)^Status'
+    )
+    foreach ($p in $onlinePaths) {
+        try {
+            $node = $sysMgr.LookupTreeItem($p)
+            if ($node) {
+                Write-Log "Found online node at path: $p"
+                try {
+                    $xml = $node.ProduceXml($false)
+                    $xmlFile = Join-Path $script:DefaultLogDir ("online_node_" + ($p -replace '[^a-zA-Z0-9]', '_') + ".xml")
+                    [System.IO.File]::WriteAllText($xmlFile, $xml, [System.Text.Encoding]::UTF8)
+                    Write-Log "  XML saved: $xmlFile ($($xml.Length) bytes)"
+                } catch {}
+            }
+        } catch {
+            Write-Log "Path $p not found: $($_.Exception.Message)"
+        }
+    }
+
+    Write-Log "=== Online info capture complete ==="
+} finally {
+    try { $dte.Quit() } catch {}
+}
--- a/scripts/tc-open-project.ps1
+++ b/scripts/tc-open-project.ps1
@ -0,0 +1,18 @@
+#Requires -RunAsAdministrator
+$ErrorActionPreference = 'Continue'
+# Open project in visible XAE and leave it running for interactive inspection.
+$dte = New-Object -ComObject TcXaeShell.DTE.17.0
+$dte.MainWindow.Visible = $true
+try { $dte.SuppressUI = $false } catch {}
+$dte.Solution.Open('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln')
+Start-Sleep 25
+$sm = $null
+for ($i = 0; $i -lt 20; $i++) {
+    try { $sm = $dte.Solution.Projects.Item(1).Object; if ($sm) { break } } catch {}
+    Start-Sleep 3
+}
+if (-not $sm) { Write-Host 'no sysmgr'; exit 1 }
+try { $sm.SetTargetNetId('169.254.176.217.1.1'); Write-Host 'target set' } catch { Write-Host "target: $_" }
+Start-Sleep 3
+try { Write-Host "IsTwinCATStarted=$($sm.IsTwinCATStarted)" } catch {}
+Write-Host 'XAE left open. Inspect: TIID -> 设备 1 (EtherCAT) -> 模块 3 (EK1100) -> 模块 10 (EL6695) -> IO Inputs / IO Outputs -> Online tab'
--- a/scripts/tc-parse-online-xml.ps1
+++ b/scripts/tc-parse-online-xml.ps1
@ -0,0 +1,34 @@
+[xml]$doc = Get-Content -LiteralPath 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\online_master.xml' -Encoding UTF8
+
+Write-Host "=== EtherCAT Master XML keys ===" -ForegroundColor Cyan
+
+# Dump all distinct element names (first level under TreeItem)
+$doc.TreeItem | Get-Member -MemberType Property | ForEach-Object { Write-Host $_.Name }
+
+# Look for online-related fields
+$xmlText = $doc.OuterXml
+$patterns = @('Link', 'Frame', 'Online', 'State', 'Status', 'OpState', 'AlState', 'Tx', 'Rx', 'Slave', 'DeviceState', 'Connected')
+foreach ($p in $patterns) {
+    $matches = [regex]::Matches($xmlText, "<$p[^>]*>[^<]*</$p>")
+    if ($matches.Count -gt 0) {
+        Write-Host "`nPattern $p found $($matches.Count) times:" -ForegroundColor Yellow
+        foreach ($m in $matches | Select-Object -First 20) {
+            Write-Host "  $($m.Value)"
+        }
+    }
+}
+
+# Look for any attribute containing State/Link/Frame
+Write-Host "`n=== Attributes containing State/Link/Frame/Online ===" -ForegroundColor Cyan
+$nodes = $doc.SelectNodes('//*')
+foreach ($n in $nodes) {
+    foreach ($a in $n.Attributes) {
+        if ($a.Name -match 'State|Link|Frame|Online|Status|Op') {
+            Write-Host "  $($n.Name)@$($a.Name)=$($a.Value)"
+        }
+    }
+}
+
+# Write clean XML to file for manual inspection
+$doc.Save('C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Secondary\Logs\online_master_formatted.xml')
+Write-Host "`nFormatted XML saved to online_master_formatted.xml" -ForegroundColor Green
--- a/scripts/tc-register.ps1
+++ b/scripts/tc-register.ps1
@ -0,0 +1,66 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Register TwinCAT COM components for headless automation.
+
+.DESCRIPTION
+    Registers TcSysManager and related COM DLLs so that
+    New-Object -ComObject TcXaeShell.DTE.17.0 works without a prior
+    interactive TwinCAT session.
+
+    Run once from an elevated PowerShell.
+
+.EXAMPLE
+    .\tc-register.ps1
+    .\tc-register.ps1 -RepairPackage
+#>
+[CmdletBinding()]
+param(
+    [switch]$RepairPackage
+)
+$tcBase = "C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base"
+$dlls = @(
+    "TwinCAT System Manager.dll",
+    "TcSysManCmd.dll",
+    "TcSysManRM.dll"
+)
+
+Write-Host "=== Register TwinCAT COM Components ===" -ForegroundColor Cyan
+
+foreach ($dll in $dlls) {
+    $path = Join-Path $tcBase $dll
+    if (Test-Path $path) {
+        Write-Host "  regsvr32: $dll" -NoNewline
+        & regsvr32 /s $path 2>&1 | Out-Null
+        Write-Host " done" -ForegroundColor Green
+    } else {
+        Write-Host "  skip: $dll (not found)" -ForegroundColor Yellow
+    }
+}
+
+# .NET regasm for Automation DLL
+$autoDll = Get-ChildItem -Path "C:\Program Files\TwinCAT\3.1\x64" -Filter "TwinCAT.XAE.Automation.*.dll" -ErrorAction SilentlyContinue | Select-Object -First 1
+if ($autoDll) {
+    $regasm = Join-Path $env:WINDIR "Microsoft.NET\Framework64\v4.0.30319\regasm.exe"
+    Write-Host "  regasm: $($autoDll.Name)" -NoNewline
+    & $regasm /silent /codebase $autoDll.FullName 2>&1 | Out-Null
+    Write-Host " done" -ForegroundColor Green
+}
+
+if ($RepairPackage) {
+    Write-Host "  TcPkg repair TwinCAT.Standard.XAE..." -NoNewline
+    & "C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\TcPkg.exe" repair TwinCAT.Standard.XAE 2>&1 | Out-Null
+    Write-Host " done" -ForegroundColor Green
+}
+
+# Test
+Write-Host "  Testing TcXaeShell.DTE.17.0..." -NoNewline
+try {
+    $test = New-Object -ComObject TcXaeShell.DTE.17.0 -ErrorAction Stop
+    $test.Quit()
+    Write-Host " OK" -ForegroundColor Green
+} catch {
+    Write-Host " FAILED: $_" -ForegroundColor Red
+}
+
+Write-Host "=== Register complete ===" -ForegroundColor Cyan
--- a/scripts/tc-relink.ps1
+++ b/scripts/tc-relink.ps1
@ -0,0 +1,62 @@
+#Requires -RunAsAdministrator
+$ErrorActionPreference = "Continue"
+$dte = New-Object -ComObject TcXaeShell.DTE.17.0
+$dte.MainWindow.Visible = $true
+try { $dte.SuppressUI = $false } catch {}
+$dte.Solution.Open("C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln")
+Start-Sleep 20
+$sm = $null
+for ($i = 0; $i -lt 20; $i++) {
+    try { $sm = $dte.Solution.Projects.Item(1).Object; if ($sm) { break } } catch {}
+    Start-Sleep 3
+}
+if (-not $sm) { Write-Host "no sysmgr"; exit 1 }
+try { $sm.SetTargetNetId("169.254.176.217.1.1") } catch {}
+Start-Sleep 2
+
+$box = "TIID^设备 1 (EtherCAT)^模块 3 (EK1100)^模块 10 (EL6695)"
+$cands = @(
+    "$box^IO Outputs^IO Outputs",
+    "$box^IO Outputs^IO Outputs[0]",
+    "$box^IO Inputs^IO Inputs",
+    "$box^IO Inputs^IO Inputs[0]"
+)
+foreach ($c in $cands) {
+    $it = $null
+    try { $it = $sm.TryLookupTreeItem($c) } catch { Write-Host "err $c : $_" }
+    if ($it) {
+        $sz = ""
+        try { $sz = $it.BitSize } catch {}
+        Write-Host "OK: $c  name=$($it.Name) type=$($it.ItemType) bitsize=$sz"
+    } else {
+        Write-Host "MISS: $c"
+    }
+}
+
+$varAin  = "TIPC^PlcSync^PlcSync Instance^PlcTask Inputs^GVL_Sync.aIn1"
+$varAout = "TIPC^PlcSync^PlcSync Instance^PlcTask Outputs^GVL_Sync.aOut1"
+foreach ($v in @($varAin, $varAout)) {
+    $it = $null
+    try { $it = $sm.TryLookupTreeItem($v) } catch {}
+    if ($it) { Write-Host "PLC OK: $v" } else { Write-Host "PLC MISS: $v" }
+}
+
+Write-Host "--- unlink existing ---"
+try { $sm.UnlinkVariables($varAin, "$box^IO Inputs^IO Inputs") ; Write-Host "unlinked aIn1" } catch { Write-Host "unlink aIn1: $_" }
+try { $sm.UnlinkVariables($varAout, "$box^IO Outputs^IO Outputs"); Write-Host "unlinked aOut1" } catch { Write-Host "unlink aOut1: $_" }
+
+Write-Host "--- link whole arrays ---"
+try { $sm.LinkVariables($varAin, "$box^IO Inputs^IO Inputs"); Write-Host "linked aIn1" } catch { Write-Host "link aIn1: $_" }
+try { $sm.LinkVariables($varAout, "$box^IO Outputs^IO Outputs"); Write-Host "linked aOut1" } catch { Write-Host "link aOut1: $_" }
+
+$xml = $sm.ProduceMappingInfo()
+[System.IO.File]::WriteAllText("C:\Users\tonycao\work\ethercat-linux\tmp_mapping2.xml", $xml, [System.Text.Encoding]::UTF8)
+Write-Host "mapping saved"
+
+Write-Host "--- save + activate + restart ---"
+try { $dte.Solution.SaveAll(); Write-Host "saved" } catch { Write-Host "save: $_" }
+try { $sm.ActivateConfiguration(); Write-Host "activated" } catch { Write-Host "activate: $_" }
+Start-Sleep 10
+try { $sm.StartRestartTwinCAT(); Write-Host "restart issued" } catch { Write-Host "restart: $_" }
+Start-Sleep 10
+Write-Host "done"
--- a/scripts/tc-scan-demo.ps1
+++ b/scripts/tc-scan-demo.ps1
@ -0,0 +1,86 @@
+param(
+    [string]$Solution = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln',
+    [string]$TargetNetId = '169.254.176.217.1.1'
+)
+$ErrorActionPreference = 'Continue'
+$LogFile = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\Logs\scan-demo.log'
+New-Item -ItemType Directory -Force -Path (Split-Path $LogFile) | Out-Null
+
+function Log($m) {
+    $line = (Get-Date -Format 'HH:mm:ss') + "  $m"
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding utf8
+}
+
+Log '=== Open XAE for scan demo ==='
+try { $dte = New-Object -ComObject TcXaeShell.DTE.17.0 } catch { $dte = New-Object -ComObject TcXaeShell.DTE.15.0 }
+$dte.MainWindow.Visible = $true
+try { $dte.SuppressUI = $false } catch { }
+
+Log "Open solution: $Solution"
+$dte.Solution.Open($Solution)
+for ($i = 1; $i -le 120; $i++) {
+    Start-Sleep -Seconds 1
+    if ($dte.Solution.IsOpen) { Log "IsOpen after ${i}s"; break }
+}
+
+$sm = $null
+for ($i = 1; $i -le 30; $i++) {
+    try { $sm = $dte.Solution.Projects.Item(1).Object; if ($sm) { Log 'SysManager ready'; break } } catch {}
+    Start-Sleep -Seconds 3
+}
+Log 'Wait 20s for tree load...'
+Start-Sleep -Seconds 20
+
+# Set target and activate to go online
+try { $sm.SetTargetNetId($TargetNetId); Log 'SetTargetNetId OK' } catch { Log "SetTargetNetId err: $_" }
+Log 'Activate config...'
+try { $sm.ActivateConfiguration(); Log 'ActivateConfiguration OK' } catch { Log "ActivateConfiguration err: $_" }
+Start-Sleep -Seconds 10
+
+# Find EtherCAT device and select it in solution explorer
+try {
+    $io = $sm.LookupTreeItem('TIID')
+    if ($io -and $io.ChildCount -ge 1) {
+        $ecat = $io.Child(1)
+        Log ("Found EtherCAT device: " + $ecat.Name)
+
+        # Select in Solution Explorer
+        $se = $dte.ToolWindows.SolutionExplorer
+        $se.Parent.Activate()
+        Start-Sleep -Seconds 2
+
+        function Find-Node($items) {
+            if ($null -eq $items) { return $null }
+            foreach ($it in $items) {
+                try { if ($it.Name -like '*EtherCAT*') { return $it } } catch {}
+                try { $sub = Find-Node $it.UIHierarchyItems; if ($sub) { return $sub } } catch {}
+            }
+            return $null
+        }
+
+        $node = Find-Node $se.UIHierarchyItems
+        if ($node) {
+            $node.Select(1)
+            Log "Selected node: $($node.Name)"
+            Start-Sleep -Seconds 3
+        } else {
+            Log "WARN: Could not select EtherCAT node in UI"
+        }
+    }
+} catch { Log "Tree selection err: $($_.Exception.Message)" }
+
+# Try scan command
+# 扫 = U+626B = 25131, 描 = U+63CF = 25551
+$sao = [char]25131
+$miao = [char]25551
+$cmdScan = "TwinCAT.$sao$miao"
+Log "Execute scan command: [$cmdScan]"
+try { $dte.ExecuteCommand($cmdScan); Log 'Scan command OK' } catch { Log "Scan command err: $($_.Exception.Message)" }
+
+Log ''
+Log '=== XAE window open - 60s for observation ==='
+Start-Sleep -Seconds 60
+
+try { $dte.Quit() } catch {}
+Log '=== Demo done ==='
--- a/scripts/tc-scan-xae.ps1
+++ b/scripts/tc-scan-xae.ps1
@ -0,0 +1,207 @@
+#Requires -Version 5.1
+[CmdletBinding()]
+param(
+    [string]$Solution = $null
+)
+
+. "$PSScriptRoot\tc-common.ps1"
+if (-not $Solution) { $Solution = $script:DefaultSolution }
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "scan.log"
+
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+Write-Log "=== XAE EtherCAT Scan ==="
+
+try {
+    $dte = New-Object -ComObject TcXaeShell.DTE.17.0 -ErrorAction Stop
+} catch {
+    Write-Log "FATAL: Cannot create DTE: $_"
+    exit 1
+}
+
+$dte.MainWindow.Visible = $true
+$dte.Solution.Open($Solution)
+for ($i = 1; $i -le 120; $i++) {
+    Start-Sleep -Seconds 1
+    if ($dte.Solution.IsOpen) { break }
+}
+Write-Log "Solution open: $($dte.Solution.IsOpen)"
+
+$sysMgr = $null
+for ($i = 1; $i -le 40; $i++) {
+    try {
+        $sysMgr = $dte.Solution.Projects.Item(1).Object
+        if ($sysMgr) { break }
+    } catch {}
+    Start-Sleep -Seconds 3
+}
+if (-not $sysMgr) {
+    Write-Log "FATAL: SysManager is null"
+    exit 1
+}
+Write-Log "SysManager OK"
+
+    # Set target and platform with retry for RPC_E_CALL_REJECTED
+    $targetNetId = '169.254.176.217.1.1'
+    $platform = 'TwinCAT RT (x64)'
+    for ($i = 1; $i -le 10; $i++) {
+        try {
+            $sysMgr.SetTargetNetId($targetNetId)
+            Write-Log "SetTargetNetId $targetNetId OK (try $i)"
+            break
+        } catch {
+            Write-Log "SetTargetNetId try $i error: $_"
+            Start-Sleep -Seconds 2
+        }
+    }
+
+    for ($i = 1; $i -le 10; $i++) {
+        try {
+            $sysMgr.ConfigurationManager.ActiveTargetPlatform = $platform
+            Write-Log "ActiveTargetPlatform set to $platform (try $i)"
+            break
+        } catch {
+            Write-Log "Set platform try $i error: $_"
+            Start-Sleep -Seconds 2
+        }
+    }
+
+Start-Sleep -Seconds 5
+
+try {
+    $cfg = $sysMgr.ConfigurationManager.ActiveConfiguration
+    Write-Log "Active Target NetId: $($cfg.TargetNetId)"
+    Write-Log "Active Platform: $($sysMgr.ConfigurationManager.ActiveTargetPlatform)"
+} catch {
+    Write-Log "Get active config error: $_"
+}
+
+# Activate configuration
+Write-Log "Activating configuration..."
+try {
+    $sysMgr.ActivateConfiguration()
+    Write-Log "ActivateConfiguration OK"
+} catch {
+    Write-Log "ActivateConfiguration error: $_"
+}
+Start-Sleep -Seconds 5
+
+# Restart in config mode
+$cmdCfgMode = 'TwinCAT.重启TwinCAT配置模式'
+Write-Log "Restarting TwinCAT in config mode..."
+try {
+    $dte.ExecuteCommand($cmdCfgMode)
+    Write-Log "ExecuteCommand($cmdCfgMode) OK"
+} catch {
+    Write-Log "ExecuteCommand($cmdCfgMode) error: $_"
+}
+Start-Sleep -Seconds 10
+
+try {
+    Write-Log "IsTwinCATStarted = $($sysMgr.IsTwinCATStarted())"
+} catch {
+    Write-Log "IsTwinCATStarted error: $_"
+}
+
+# Find EtherCAT device in tree and select it
+$io = $null
+for ($i = 1; $i -le 10; $i++) {
+    try {
+        $io = $sysMgr.LookupTreeItem('TIID')
+        if ($io) { break }
+    } catch {}
+    Start-Sleep -Seconds 2
+}
+if (-not $io) {
+    Write-Log "FATAL: Cannot find TIID"
+    exit 1
+}
+
+$ecat = $null
+for ($j = 1; $j -le [int]$io.ChildCount; $j++) {
+    try {
+        $ch = $io.Child($j)
+        if ([int]$ch.ItemSubType -eq 111) {
+            $ecat = $ch
+            break
+        }
+    } catch {}
+}
+if (-not $ecat) {
+    Write-Log "FATAL: No EtherCAT device found under TIID"
+    exit 1
+}
+Write-Log "EtherCAT device: $($ecat.Name)"
+
+# Select in Solution Explorer
+Write-Log "Selecting EtherCAT device in Solution Explorer..."
+try {
+    $se = $dte.ToolWindows.SolutionExplorer
+    $se.Parent.Activate()
+    Start-Sleep -Seconds 2
+
+    function Find-Node($items) {
+        if ($null -eq $items) { return $null }
+        foreach ($it in $items) {
+            try { if ($it.Name -like '*EtherCAT*') { return $it } } catch {}
+            try { $sub = Find-Node $it.UIHierarchyItems; if ($sub) { return $sub } } catch {}
+        }
+        return $null
+    }
+
+    $node = Find-Node $se.UIHierarchyItems
+    if ($node) {
+        $node.Select(1)
+        Write-Log "Selected: $($node.Name)"
+    } else {
+        Write-Log "WARN: Could not select EtherCAT node in UI"
+    }
+} catch {
+    Write-Log "Select node error: $_"
+}
+
+# Trigger scan command
+$cmdScan = 'TwinCAT.扫描'
+Write-Log ">>> Invoking $cmdScan -- please confirm scan dialog if it appears <<<"
+try {
+    $dte.ExecuteCommand($cmdScan)
+    Write-Log "ExecuteCommand($cmdScan) returned"
+} catch {
+    Write-Log "ExecuteCommand($cmdScan) error: $_"
+}
+
+Write-Log "Scan dialog should be visible. Please confirm it and report what devices were found."
+Write-Log "Waiting 60s (do not close XAE)..."
+Start-Sleep -Seconds 60
+
+# Read back after scan
+$io2 = $sysMgr.LookupTreeItem('TIID')
+$ecat2 = $null
+for ($j = 1; $j -le [int]$io2.ChildCount; $j++) {
+    try {
+        $ch = $io2.Child($j)
+        if ([int]$ch.ItemSubType -eq 111) { $ecat2 = $ch; break }
+    } catch {}
+}
+if ($ecat2) {
+    Write-Log "Post-scan EtherCAT ChildCount = $($ecat2.ChildCount)"
+    for ($j = 1; $j -le [int]$ecat2.ChildCount; $j++) {
+        try {
+            $b = $ecat2.Child($j)
+            Write-Log "  Box[$j]: name='$($b.Name)' subtype=$($b.ItemSubType)"
+        } catch {}
+    }
+
+    $xml = $ecat2.ProduceXml($false)
+    $xmlFile = Join-Path $script:DefaultLogDir 'scan_ecat.xml'
+    [System.IO.File]::WriteAllText($xmlFile, $xml, [System.Text.Encoding]::UTF8)
+    Write-Log "Post-scan XML saved: $xmlFile"
+}
+
+Write-Log "=== Scan complete ==="
--- a/scripts/tc-scan.ps1
+++ b/scripts/tc-scan.ps1
@ -0,0 +1,81 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Scan the EtherCAT bus and list discovered devices.
+
+.DESCRIPTION
+    Opens the solution, switches to CONFIG mode (so scanning is possible),
+    then polls the EtherCAT device's ProduceXml for FoundDevices/FoundBoxes.
+
+.PARAMETER Solution
+    Path to the .sln file.
+
+.EXAMPLE
+    .\tc-scan.ps1
+#>
+[CmdletBinding()]
+param(
+    [string]$Solution = $null,
+    [string]$TargetNetId = "10.0.0.106.1.1"
+)
+. "$PSScriptRoot\tc-common.ps1"
+if (-not $Solution) { $Solution = $script:DefaultSolution }
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "scan.log"
+
+Write-Log "=== EtherCAT Scan ===" $LogFile
+
+$dte = Get-Dte -Visible:$true
+try {
+    if (-not (Open-Solution -Dte $dte -Solution $Solution)) { throw "Solution did not open" }
+    $sysMgr = Get-SysManager -Dte $dte
+    try { $sysMgr.SetTargetNetId($TargetNetId) } catch { }
+
+    # Activate to go online (needed for scanning)
+    Write-Log "Activating config to go online..." $LogFile
+    try { $sysMgr.ActivateConfiguration() } catch { Write-Log "Activate warning: $_" $LogFile }
+    Start-Sleep -Seconds 10
+
+    # Find EtherCAT device
+    $io = Find-TreeItem -SysMgr $sysMgr -Paths @("TIID")
+    if (-not $io) { throw "TIID not found" }
+
+    # Enumerate children to find EtherCAT device
+    foreach ($child in $io) {
+        $xml = $null
+        try { $xml = $child.ProduceXml($false) } catch { }
+        if ($xml -and $xml -match "<ItemSubType>(\d+)</ItemSubType>") {
+            $sub = [int]$Matches[1]
+            if ($sub -in @(90, 91, 92) -or $child.Name -like "*EtherCAT*") {
+                Write-Log "EtherCAT device: $($child.Name)  SubType=$sub" $LogFile
+
+                # Poll for boxes
+                for ($poll = 0; $poll -lt 10; $poll++) {
+                    Start-Sleep -Seconds 2
+                    $devXml = $child.ProduceXml($false)
+                    if ($devXml -match "FoundBoxes") {
+                        Write-Log "FoundBoxes detected" $LogFile
+                        break
+                    }
+                }
+
+                # List boxes
+                foreach ($box in $child) {
+                    Write-Log "  Box: $($box.Name)  Type=$($box.ItemType)" $LogFile
+                }
+
+                # Save XML
+                $outFile = Join-Path $script:DefaultLogDir "scan_device.xml"
+                [System.IO.File]::WriteAllText($outFile, $child.ProduceXml($true))
+                Write-Log "Device XML saved: $outFile" $LogFile
+                break
+            }
+        }
+    }
+
+    Write-Log "=== Scan complete ===" $LogFile
+}
+finally {
+    try { $dte.Quit() } catch { }
+}
--- a/scripts/tc-set-ethercat-ip.ps1
+++ b/scripts/tc-set-ethercat-ip.ps1
@ -0,0 +1,24 @@
+#Requires -RunAsAdministrator
+$adapterName = "TwinCAT-Intel PCI Ethernet Adapter (Gigabit)"
+$ip = "169.254.176.217"
+$prefix = 16
+
+$adapter = Get-NetAdapter -Name $adapterName -ErrorAction SilentlyContinue
+if (-not $adapter) {
+    Write-Error "Adapter '$adapterName' not found. Available adapters:"
+    Get-NetAdapter -Physical | Select-Object Name, InterfaceDescription, Status | Format-Table -AutoSize
+    exit 1
+}
+
+Write-Host "Setting $adapterName to $ip/$prefix ..."
+
+# Remove existing IP addresses on this adapter (IPv4 only)
+Get-NetIPAddress -InterfaceIndex $adapter.ifIndex -AddressFamily IPv4 -ErrorAction SilentlyContinue | Remove-NetIPAddress -Confirm:$false -ErrorAction SilentlyContinue
+
+# Set new IP
+New-NetIPAddress -InterfaceIndex $adapter.ifIndex -IPAddress $ip -PrefixLength $prefix -AddressFamily IPv4 -ErrorAction Stop | Out-Null
+
+# Verify
+Get-NetIPAddress -InterfaceIndex $adapter.ifIndex -AddressFamily IPv4 | Select-Object IPAddress, PrefixLength, AddressState
+
+Write-Host "Done. Now run tc-build-activate-local.ps1 to activate TwinCAT."
--- a/scripts/tc-start-runtime.ps1
+++ b/scripts/tc-start-runtime.ps1
@ -0,0 +1,88 @@
+#Requires -Version 5.1
+[CmdletBinding()]
+param(
+    [string]$Solution = $null
+)
+
+. "$PSScriptRoot\tc-common.ps1"
+if (-not $Solution) { $Solution = $script:DefaultSolution }
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "start-tc.log"
+
+function Write-Log($Message) {
+    $line = "[{0}] {1}" -f (Get-Date -Format 'HH:mm:ss'), $Message
+    Write-Host $line
+    Add-Content -Path $LogFile -Value $line -Encoding UTF8
+}
+
+Write-Log "=== Start TwinCAT Runtime via DTE ==="
+
+try {
+    $dte = New-Object -ComObject TcXaeShell.DTE.17.0 -ErrorAction Stop
+} catch {
+    Write-Log "FATAL: Cannot create DTE: $_"
+    exit 1
+}
+
+$dte.MainWindow.Visible = $true
+
+try {
+    $dte.Solution.Open($Solution)
+    for ($i = 1; $i -le 120; $i++) {
+        Start-Sleep -Seconds 1
+        if ($dte.Solution.IsOpen) { break }
+    }
+    Write-Log "Solution open: $($dte.Solution.IsOpen)"
+
+    $sysMgr = $null
+    for ($i = 1; $i -le 40; $i++) {
+        try {
+            $sysMgr = $dte.Solution.Projects.Item(1).Object
+            if ($sysMgr) { break }
+        } catch {}
+        Start-Sleep -Seconds 3
+    }
+    Write-Log "SysManager: $(if ($sysMgr) { 'OK' } else { 'null' })"
+    if (-not $sysMgr) { exit 1 }
+
+    # Set target and platform with retry
+    $targetNetId = '169.254.176.217.1.1'
+    $platform = 'TwinCAT RT (x64)'
+    for ($i = 1; $i -le 10; $i++) {
+        try { $sysMgr.SetTargetNetId($targetNetId); Write-Log "SetTargetNetId OK (try $i)"; break } catch { Start-Sleep -Seconds 2 }
+    }
+    for ($i = 1; $i -le 10; $i++) {
+        try { $sysMgr.ConfigurationManager.ActiveTargetPlatform = $platform; Write-Log "Platform OK (try $i)"; break } catch { Start-Sleep -Seconds 2 }
+    }
+
+    Start-Sleep -Seconds 3
+    Write-Log "IsTwinCATStarted before: $($sysMgr.IsTwinCATStarted())"
+
+    Write-Log "Calling StartRestartTwinCAT()..."
+    try {
+        $sysMgr.StartRestartTwinCAT()
+        Write-Log "StartRestartTwinCAT() OK"
+    } catch {
+        Write-Log "StartRestartTwinCAT() error: $_"
+    }
+    Start-Sleep -Seconds 10
+    Write-Log "IsTwinCATStarted after: $($sysMgr.IsTwinCATStarted())"
+
+    # Also try ActivateConfiguration if not started
+    if (-not $sysMgr.IsTwinCATStarted()) {
+        Write-Log "TwinCAT not started. Trying ActivateConfiguration..."
+        try {
+            $sysMgr.ActivateConfiguration()
+            Write-Log "ActivateConfiguration OK"
+        } catch {
+            Write-Log "ActivateConfiguration error: $_"
+        }
+        Start-Sleep -Seconds 10
+        Write-Log "IsTwinCATStarted after activate: $($sysMgr.IsTwinCATStarted())"
+    }
+
+    Write-Log "=== Done ==="
+} finally {
+    try { $dte.Quit() } catch {}
+}
--- a/scripts/tc-switch-target.ps1
+++ b/scripts/tc-switch-target.ps1
@ -0,0 +1,43 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Switch the target AMS NetID in the TwinCAT project.
+
+.DESCRIPTION
+    Opens the solution, calls SetTargetNetId, saves.
+
+.PARAMETER NetId
+    The new target AMS NetID (e.g. "10.0.0.106.1.1", "10.0.0.111.1.1").
+
+.EXAMPLE
+    .\tc-switch-target.ps1 -NetId 10.0.0.111.1.1
+#>
+[CmdletBinding()]
+param(
+    [Parameter(Mandatory)][string]$NetId,
+    [string]$Solution = $null
+)
+. "$PSScriptRoot\tc-common.ps1"
+if (-not $Solution) { $Solution = $script:DefaultSolution }
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "switch-target.log"
+
+Write-Log "=== Switch Target NetId → $NetId ===" $LogFile
+
+$dte = Get-Dte -Visible:$false
+try {
+    if (-not (Open-Solution -Dte $dte -Solution $Solution)) { throw "Solution did not open" }
+    $sysMgr = Get-SysManager -Dte $dte
+
+    $sysMgr.SetTargetNetId($NetId)
+    Write-Log "SetTargetNetId($NetId) OK" $LogFile
+
+    $sysMgr.SaveConfiguration()
+    Write-Log "Saved" $LogFile
+
+    Write-Log "=== Switch complete ===" $LogFile
+}
+finally {
+    try { $dte.Quit() } catch { }
+}
--- a/scripts/tc-verify.ps1
+++ b/scripts/tc-verify.ps1
@ -0,0 +1,84 @@
+#Requires -Version 5.1
+<#
+.SYNOPSIS
+    Dump EL6695 configuration XML (offline or online) for verification.
+
+.DESCRIPTION
+    Opens the solution, locates the EL6695 box in the IO tree, and exports
+    its ProduceXml to a file.  Checks for expected PDO entries (0x1608/0x1A08).
+
+.PARAMETER Solution
+    Path to the .sln file.
+
+.PARAMETER OutputFile
+    Where to save the EL6695 XML.  Default: Logs\el6695_dump.xml
+
+.EXAMPLE
+    .\tc-verify.ps1
+    .\tc-verify.ps1 -Visible   # show XAE window
+#>
+[CmdletBinding()]
+param(
+    [string]$Solution = $null,
+    [string]$OutputFile = $null,
+    [switch]$Visible
+)
+. "$PSScriptRoot\tc-common.ps1"
+
+if (-not $Solution)   { $Solution = $script:DefaultSolution }
+if (-not $OutputFile) { $OutputFile = Join-Path $script:DefaultLogDir "el6695_dump.xml" }
+
+New-Log $script:DefaultLogDir
+$LogFile = Join-Path $script:DefaultLogDir "verify.log"
+
+Write-Log "=== Verify EL6695 Configuration ===" $LogFile
+
+$dte = Get-Dte -Visible:$Visible
+try {
+    if (-not (Open-Solution -Dte $dte -Solution $Solution)) { throw "Solution did not open" }
+    $sysMgr = Get-SysManager -Dte $dte
+
+    # Find EL6695
+    $io = Find-TreeItem -SysMgr $sysMgr -Paths @("TIID")
+    if (-not $io) { throw "TIID node not found" }
+
+    $box = Find-Box -Node $io -Pattern "*EL6695*"
+    if (-not $box) { throw "EL6695 box not found under TIID" }
+
+    Write-Log "Found: $($box.Name) at $($box.PathName)" $LogFile
+
+    # Export XML
+    $xml = $box.ProduceXml($true)
+    [System.IO.File]::WriteAllText($OutputFile, $xml, [System.Text.Encoding]::UTF8)
+    Write-Log "XML saved: $OutputFile ($($xml.Length) bytes)" $LogFile
+
+    # Parse key fields
+    [xml]$doc = $xml
+    $pdo1608 = $doc.SelectSingleNode("//Pdo[@Index='#x1608']")
+    $pdo1A08 = $doc.SelectSingleNode("//Pdo[@Index='#x1a08']")
+    $pdo1A01 = $doc.SelectSingleNode("//Pdo[@Index='#x1a01']")
+
+    Write-Log "0x1608 (IO Outputs): $(@($pdo1608.Entry).Count) entries" $LogFile
+    Write-Log "0x1A08 (IO Inputs):  $(@($pdo1A08.Entry).Count) entries" $LogFile
+    Write-Log "0x1A01 (SYNC Inputs): $(if ($pdo1A01) { 'present' } else { 'absent' })" $LogFile
+
+    if ($pdo1A08) {
+        foreach ($entry in $pdo1A08.Entry) {
+            $type = $entry.Type
+            $bitSize = $entry.BitSize
+            Write-Log "  0x1A08 entry: $($entry.Name)  Index=$($entry.Index):$($entry.Sub)  Type=$type  BitSize=$bitSize" $LogFile
+        }
+    }
+    if ($pdo1608) {
+        foreach ($entry in $pdo1608.Entry) {
+            $type = $entry.Type
+            $bitSize = $entry.BitSize
+            Write-Log "  0x1608 entry: $($entry.Name)  Index=$($entry.Index):$($entry.Sub)  Type=$type  BitSize=$bitSize" $LogFile
+        }
+    }
+
+    Write-Log "=== Verify complete ===" $LogFile
+}
+finally {
+    try { $dte.Quit() } catch { }
+}
--- a/src/bridge.rs
+++ b/src/bridge.rs
@ -35,6 +35,65 @@ pub fn twin_layout_blob(obj: u16) -> Vec<u8> {
    blob
 }

+/// Size-parameterised TwinCAT line-format blob.
+///
+/// For payloads of 1024 bytes this is byte-identical to `twin_layout_blob`.
+/// For small payloads (<= 30 bytes, fitting one 240-bit entry) a single
+/// entry references the real object at the exact bit length.
+pub fn twin_layout_blob_sized(obj: u16, payload_bytes: usize) -> Vec<u8> {
+    if payload_bytes == 1024 {
+        return twin_layout_blob(obj);
+    }
+    let bits = (payload_bytes * 8).min(240) as u8;
+    let idx_lo = (obj & 0xFF) as u8;
+    let idx_hi = (obj >> 8) as u8;
+    let mut blob = Vec::with_capacity(6);
+    blob.extend_from_slice(&1u16.to_le_bytes());
+    blob.extend_from_slice(&[bits, 1, idx_lo, idx_hi]);
+    blob
+}
+
+/// Standard PDO mapping blob: 35 entries ALL referencing `obj:01`.
+///
+/// Unlike `twin_layout_blob` which uses 0x0000:00 continuation entries
+/// (rejected by the EL6695 firmware when written from a non-TwinCAT
+/// master), this format has every entry point to the same valid CoE object.
+///
+/// 34 entries × 240 bits + 1 entry × 32 bits = 8192 bits = 1024 bytes.
+pub fn standard_layout_blob(obj: u16) -> Vec<u8> {
+    let n = 35usize;
+    let mut blob = Vec::with_capacity(2 + n * 4);
+    blob.extend_from_slice(&(n as u16).to_le_bytes());
+    let idx_lo = (obj & 0xFF) as u8;
+    let idx_hi = (obj >> 8) as u8;
+    for _ in 0..34 {
+        blob.extend_from_slice(&[240, 1, idx_lo, idx_hi]);
+    }
+    blob.extend_from_slice(&[32, 1, idx_lo, idx_hi]);
+    blob
+}
+
+/// TwinCAT 256-bit PDO mapping blob: 32 entries × 256 bits = 8192 bits = 1024 bytes.
+///
+/// The EL6695 firmware decodes a zero bit-length field as 256 bits.
+/// Entry 1 references the real object; entries 2..32 are 0x0000:00
+/// continuation markers (same concept as twin_layout_blob but uses the
+/// zero-length/256-bit quirk which may trigger object expansion).
+pub fn twin_256_layout_blob(obj: u16) -> Vec<u8> {
+    let n = 32usize; // 32 × 256 bits = 8192 bits = 1024 bytes
+    let mut blob = Vec::with_capacity(2 + n * 4);
+    blob.extend_from_slice(&(n as u16).to_le_bytes());
+    let idx_lo = (obj & 0xFF) as u8;
+    let idx_hi = (obj >> 8) as u8;
+    // Entry 1: real object at 256 bits (zero-length encoded)
+    blob.extend_from_slice(&[0, 1, idx_lo, idx_hi]);
+    // Entries 2..32: continuation entries at 256 bits
+    for _ in 0..(n - 1) {
+        blob.extend_from_slice(&[0, 0, 0, 0]);
+    }
+    blob
+}
+
 /// SM assign blob: entry count (u16 LE) + mapped object indices.
 pub fn assign_blob(objs: &[u16]) -> Vec<u8> {
    let mut blob = Vec::with_capacity(2 + objs.len() * 2);
@ -268,13 +327,15 @@ where

 /// Write FMMU entries for the secondary side.
 ///
-/// FMMU0: SM0 outputs (J1900 writes data), logical 0→physical 0x1000, write_enable
-/// FMMU1: SM1 inputs (J1900 reads data),  logical 1024→physical 0x1600, read_enable
-pub async fn write_fmmus_secondary(md: &MainDevice<'_>, station: u16) {
+/// FMMU0: SM2 outputs (J1900 writes data to bridge),
+///        logical 0→physical 0x1C00, write_enable
+/// FMMU1: SM3 inputs (J1900 reads data from bridge),
+///        logical {sm2_len}→physical 0x8E00, read_enable
+pub async fn write_fmmus_secondary(md: &MainDevice<'_>, station: u16, sm3_len: u16, sm2_len: u16) {
    // FMMU0: SM2 Outputs (master→slave, write_enable) per ESI
    let out: [u8; 16] = [
        0x00, 0x00, 0x00, 0x00, // logical_start=0
-        0x00, 0x04,             // length=1024
+        (sm2_len & 0xFF) as u8, ((sm2_len >> 8) & 0xFF) as u8, // length
        0x00,                   // logical_start_bit=0
        0x07,                   // logical_end_bit=7
        0x00, 0x1C,             // physical_start=0x1C00
@ -284,10 +345,14 @@ pub async fn write_fmmus_secondary(md: &MainDevice<'_>, station: u16) {
        0x00, 0x00, 0x00,       // padding
    ];
    let _ = Command::fpwr(station, 0x0600).send(md, out).await;
-    // FMMU1: SM3 Inputs (slave→master, read_enable) at 0x2000
+    // Logical start for SM3 = sm2_len (immediately after SM2 in process data image)
+    let logical_start = sm2_len as u32;
    let inp: [u8; 16] = [
-        0x00, 0x04, 0x00, 0x00, // logical_start=1024
-        0x00, 0x04,             // length=1024
+        (logical_start & 0xFF) as u8,
+        ((logical_start >> 8) & 0xFF) as u8,
+        ((logical_start >> 16) & 0xFF) as u8,
+        ((logical_start >> 24) & 0xFF) as u8,
+        (sm3_len & 0xFF) as u8, ((sm3_len >> 8) & 0xFF) as u8,
        0x00,                   // logical_start_bit=0
        0x07,                   // logical_end_bit=7
        0x00, 0x8E,             // physical_start=0x8E00
@ -299,6 +364,229 @@ pub async fn write_fmmus_secondary(md: &MainDevice<'_>, station: u16) {
    let _ = Command::fpwr(station, 0x0610).send(md, inp).await;
 }

+// ---- PDO layout inspection (read, don't write) ----
+
+/// Read PDO mapping entries from a PDO mapping object (0x1608 or 0x1A08).
+/// Returns vec of (index, sub_index, bit_length) for each entry.
+pub async fn read_pdo_entries<S>(
+    sd: &ethercrab::SubDeviceRef<'_, S>,
+    pdo_idx: u16,
+) -> Vec<(u16, u8, u8)>
+where
+    S: std::ops::Deref<Target = ethercrab::SubDevice>,
+{
+    let mut entries = Vec::new();
+    let count = match sd.sdo_read::<u8>(pdo_idx, 0).await {
+        Ok(n) => n,
+        Err(_) => return entries,
+    };
+    for i in 1..=count {
+        if let Ok(v) = sd.sdo_read::<u32>(pdo_idx, i).await {
+            entries.push((
+                (v & 0xFFFF) as u16,
+                ((v >> 16) & 0xFF) as u8,
+                (v >> 24) as u8,
+            ));
+        }
+    }
+    entries
+}
+
+/// Read PDO assignment list from 0x1C12 or 0x1C13.
+pub async fn read_pdo_assign<S>(
+    sd: &ethercrab::SubDeviceRef<'_, S>,
+    assign_idx: u16,
+) -> Vec<u16>
+where
+    S: std::ops::Deref<Target = ethercrab::SubDevice>,
+{
+    let mut pdos = Vec::new();
+    let count = match sd.sdo_read::<u8>(assign_idx, 0).await {
+        Ok(n) => n,
+        Err(_) => return pdos,
+    };
+    for i in 1..=count {
+        if let Ok(v) = sd.sdo_read::<u16>(assign_idx, i).await {
+            pdos.push(v);
+        }
+    }
+    pdos
+}
+
+/// Sum bit lengths of all entries.  Unlike pdo_entry_bit_total_owned it
+/// includes continuation entries (0x0000:00 at non-zero bitlen) — the
+/// firmware counts every entry's declared length regardless of index.
+pub fn pdo_entry_bit_total(entries: &[(u16, u8, u8)]) -> u32 {
+    entries.iter().map(|&(_, _, bl)| bl as u32).sum()
+}
+
+/// Expected total bit length = 34 × 240 + 32 = 8192 bit = 1024 byte.
+pub const EXPECTED_TOTAL_BITS: u32 = 34 * 240 + 32;
+
+/// The expected PDO mapping objects used by the secondary side.
+pub const TXPDO_IDX: u16 = 0x1608;
+pub const RXPDO_IDX: u16 = 0x1A08;
+
+// ---- SDO write whitelist ----
+
+/// Allowed CoE indices for J1900/consumer SDO writes.
+/// Per spec §0 item 3: only PDO map/assign, reset, and NoCoeStorage.
+const SDO_WRITE_WHITELIST: &[std::ops::RangeInclusive<u16>] = &[
+    0x1608..=0x1608,
+    0x1A08..=0x1A08,
+    0x1C12..=0x1C13,
+    0xF008..=0xF008,
+    0xF800..=0xF800,
+];
+
+/// Validate a CoE index against the SDO write whitelist.
+/// Returns Ok(()) if allowed, Err with message if denied.
+pub fn check_sdo_write_whitelist(idx: u16) -> Result<(), String> {
+    if SDO_WRITE_WHITELIST.iter().any(|r| r.contains(&idx)) {
+        Ok(())
+    } else {
+        Err(format!(
+            "SDO write 0x{:04X} denied by whitelist (allowed: {:?})",
+            idx, SDO_WRITE_WHITELIST
+        ))
+    }
+}
+
+/// Whitelisted Complete Access write.  Refuses indices outside the whitelist.
+pub async fn sdo_write_ca_checked<S>(
+    sd: &ethercrab::SubDeviceRef<'_, S>,
+    idx: u16,
+    sub: u8,
+    data: &[u8],
+) -> Result<(), String>
+where
+    S: std::ops::Deref<Target = ethercrab::SubDevice>,
+{
+    check_sdo_write_whitelist(idx)?;
+    sd.sdo_write_complete(idx, sub, data).await
+        .map_err(|e| format!("SDO CA write 0x{:04X}:{:02X} failed: {:?}", idx, sub, e))
+}
+
+// ---- Layout snapshot & hash ----
+
+/// Full PDO layout snapshot used for hash computation.
+#[derive(Debug, Clone)]
+pub struct PdoLayoutSnapshot {
+    pub tx_assign: Vec<u16>,
+    pub rx_assign: Vec<u16>,
+    pub tx_entries: Vec<(u16, u8, u8)>,
+    pub rx_entries: Vec<(u16, u8, u8)>,
+    pub sm2_len: u16,
+    pub sm3_len: u16,
+    /// Total PDO output bit length (0x1608).
+    pub tx_total_bits: u32,
+    /// Total PDO input bit length (0x1A08).
+    pub rx_total_bits: u32,
+}
+
+/// Read SM2/SM3 lengths from ESC registers via FPRD.
+pub async fn read_sm_lengths(md: &MainDevice<'_>, station: u16) -> (u16, u16) {
+    let sm2 = ethercrab::Command::fprd(station, crate::regs::sm_base(2) + crate::regs::SM_OFF_LEN)
+        .receive::<u16>(md).await.unwrap_or(0);
+    let sm3 = ethercrab::Command::fprd(station, crate::regs::sm_base(3) + crate::regs::SM_OFF_LEN)
+        .receive::<u16>(md).await.unwrap_or(0);
+    (sm2, sm3)
+}
+
+/// Read the full PDO layout from the bridge and return a snapshot.
+pub async fn snapshot_layout<S>(
+    sd: &ethercrab::SubDeviceRef<'_, S>,
+    md: &MainDevice<'_>,
+    station: u16,
+) -> PdoLayoutSnapshot
+where
+    S: std::ops::Deref<Target = ethercrab::SubDevice>,
+{
+    let tx_assign = read_pdo_assign(sd, 0x1C12).await;
+    let rx_assign = read_pdo_assign(sd, 0x1C13).await;
+    let tx_entries = read_pdo_entries(sd, TXPDO_IDX).await;
+    let rx_entries = read_pdo_entries(sd, RXPDO_IDX).await;
+    let (sm2_len, sm3_len) = read_sm_lengths(md, station).await;
+    let tx_total_bits = pdo_entry_bit_total(&tx_entries);
+    let rx_total_bits = pdo_entry_bit_total(&rx_entries);
+    PdoLayoutSnapshot {
+        tx_assign,
+        rx_assign,
+        tx_entries,
+        rx_entries,
+        sm2_len,
+        sm3_len,
+        tx_total_bits,
+        rx_total_bits,
+    }
+}
+
+/// Compute CRC32 hash of the full PDO layout.
+/// Digest order per spec §4: 0x1C12 subentries, 0x1C13 subentries,
+/// 0x1608 (index,sub,bitlen) × N, 0x1A08 (index,sub,bitlen) × N,
+/// SM2 length, SM3 length.
+pub fn compute_layout_hash(snap: &PdoLayoutSnapshot) -> u32 {
+    use crc32fast::Hasher;
+    let mut h = Hasher::new();
+    for &v in &snap.tx_assign {
+        h.update(&v.to_le_bytes());
+    }
+    for &v in &snap.rx_assign {
+        h.update(&v.to_le_bytes());
+    }
+    for &(idx, sub, bl) in &snap.tx_entries {
+        h.update(&idx.to_le_bytes());
+        h.update(&[sub]);
+        h.update(&[bl]);
+    }
+    for &(idx, sub, bl) in &snap.rx_entries {
+        h.update(&idx.to_le_bytes());
+        h.update(&[sub]);
+        h.update(&[bl]);
+    }
+    h.update(&snap.sm2_len.to_le_bytes());
+    h.update(&snap.sm3_len.to_le_bytes());
+    h.finalize()
+}
+
+/// Expected layout hash (crc32).
+/// Set after TwinCAT persistence test (spec §2).  Default to 0 = unknown.
+pub static EXPECTED_LAYOUT_HASH: std::sync::atomic::AtomicU32 = std::sync::atomic::AtomicU32::new(0);
+
+/// Read the current PDO layout and compare with the expected layout.
+///
+/// Returns `Ok(true)` if assignments and mapping entry counts + bit totals
+/// match the expected twin_layout_blob configuration.
+pub async fn layout_matches<S>(
+    sd: &ethercrab::SubDeviceRef<'_, S>,
+    md: &MainDevice<'_>,
+    station: u16,
+) -> Result<bool, String>
+where
+    S: std::ops::Deref<Target = ethercrab::SubDevice>,
+{
+    let snap = snapshot_layout(sd, md, station).await;
+    let hash = compute_layout_hash(&snap);
+    let expected = EXPECTED_LAYOUT_HASH.load(std::sync::atomic::Ordering::Relaxed);
+    if expected == 0 {
+        // Not yet initialized; fall back to field-by-field check
+        let ok = snap.tx_assign.len() == 1
+            && snap.tx_assign.first() == Some(&TXPDO_IDX)
+            && !snap.rx_assign.is_empty()
+            && snap.rx_assign.last() == Some(&RXPDO_IDX)
+            && snap.tx_entries.len() == 35
+            && snap.rx_entries.len() == 35
+            && snap.tx_total_bits == EXPECTED_TOTAL_BITS
+            && snap.rx_total_bits == EXPECTED_TOTAL_BITS;
+        if ok {
+            // First valid layout seen — store it as expected
+            EXPECTED_LAYOUT_HASH.store(hash, std::sync::atomic::Ordering::Relaxed);
+        }
+        return Ok(ok);
+    }
+    Ok(hash == expected)
+}
+
 /// Raw SM2/SM3 register config (primary side, kept for reference).
 pub async fn write_sms(md: &MainDevice<'_>, station: u16, sm2_addr: u16, sm2_len: u16, sm3_addr: u16, sm3_len: u16) {
    use crate::regs::*;
--- a/src/main.rs
+++ b/src/main.rs
@ -31,11 +31,15 @@ const PDI_LEN: usize = 3072;

 // Secondary side SM layout (ESI-defined process data SMs)
 const SM_TX_ADDR: u16 = 0x1C00;  // SM2: outputs (J1900 writes data to TwinCAT)
-const SM_TX_LEN: usize = 1024;
+const SM_TX_LEN: usize = 8;
 const SM_RX_ADDR: u16 = 0x8E00;  // SM3: inputs (J1900 reads data from TwinCAT)
-const SM_RX_LEN: usize = 1024;
+// Full PDO: 2B diagnostic word + 8B payload (single-entry twin_layout blob
+// expands 0x6000:01 to 8 bytes).
+const SM_RX_LEN: usize = 8;   // SM3 buffer (no diag word, pure 8B payload)
+const SM_RX_PLD_LEN: usize = 8; // actual payload after stripping diagnostic word
+const RX_PREFIX: usize = 0;      // no diag word prefix (0x1C13=[0x1A08] only)

-const PAYLOAD_LEN: usize = 1024;
+const PAYLOAD_LEN: usize = 8;

 /// Abort after this many consecutive cycles with a TX or RX error.
 const MAX_ERR_STREAK: u64 = 1000;
@ -52,11 +56,23 @@ extern "C" fn on_signal(_sig: libc::c_int) {
 enum Mode {
    Ticker,
    Probe,
+    Verify,  // CoE audit: read 0xF008, layout hash, SM, identity
+}
+
+#[derive(Clone, Copy, Debug, PartialEq)]
+enum Role {
+    /// Full PDO config owner: writes 0x1608/0x1A08/0x1C12/0x1C13.
+    /// Used when J1900 is the first/only master to configure the bridge.
+    ConfigOwner,
+    /// Read-only consumer: never writes PDO mapping/assignment.
+    /// Adopts whatever layout the primary-side owner (TwinCAT) left.
+    Consumer,
 }

 struct Config {
    iface: String,
    mode: Mode,
+    role: Role,
    duration_sec: u64,
    cycle_us: u64,
    core: usize,
@ -84,6 +100,7 @@ fn parse_args() -> Result<Config, String> {
    let mut cfg = Config {
        iface: "eth1".into(),
        mode: Mode::Ticker,
+        role: Role::ConfigOwner,
        duration_sec: 60,
        cycle_us: 1000,
        core: 2,
@ -110,6 +127,7 @@ fn parse_args() -> Result<Config, String> {
                cfg.mode = match val("--mode")?.as_str() {
                    "ticker" => Mode::Ticker,
                    "probe" => Mode::Probe,
+                    "verify" => Mode::Verify,
                    other => return Err(format!("unknown mode '{}'", other)),
                }
            }
@ -129,6 +147,7 @@ fn parse_args() -> Result<Config, String> {
            }
            "--el1252" => cfg.el1252 = true,
            "--el2262" => cfg.el2262 = true,
+            "--consumer" => cfg.role = Role::Consumer,
            "--el1252-every" => {
                cfg.el1252_every = val("--el1252-every")?.parse().map_err(|_| "bad --el1252-every")?
            }
@ -148,7 +167,7 @@ fn main() {
            eprintln!("error: {}", e);
            eprintln!(
                "usage: el6695_rt [iface] [--mode ticker|probe] [--duration SEC] \
-                 [--cycle-us N] [--core N] [--prio N] [--quiet] [--el2202]"
+                 [--cycle-us N] [--core N] [--prio N] [--quiet] [--el2202] [--consumer]"
            );
            std::process::exit(2);
        }
@ -183,6 +202,7 @@ async fn run(cfg: &Config) -> Result<(), Box<dyn std::error::Error>> {
        match cfg.mode {
            Mode::Ticker => "ticker",
            Mode::Probe => "probe",
+            Mode::Verify => "verify",
        },
        cfg.duration_sec,
        cfg.cycle_us,
@ -301,60 +321,189 @@ async fn run(cfg: &Config) -> Result<(), Box<dyn std::error::Error>> {
    let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_ENABLE)
        .send(&maindevice, 0x00u8).await;
    
-    // ---- Reconfigure + SAFEOP after TwinCAT activation ----
-    // TwinCAT was just re-activated (writes PDO config to terminal flash).
-    // Now configure SM2/SM3 + PDO assignment and try SAFEOP.
-    println!("\nReconfiguring + SAFEOP after TwinCAT activation...");
-    
-    // Check if PDO assignment was pre-configured by TwinCAT
-    for idx in [0x1C12u16, 0x1C13u16] {
-        match sd.sdo_read::<u8>(idx, 0).await {
-            Ok(n) => {
-                println!("  0x{:04X} sub0={} (TwinCAT config)", idx, n);
-                for i in 1..=n {
-                    if let Ok(v) = sd.sdo_read::<u16>(idx, i as u8).await {
-                        println!("    [{:02}] = 0x{:04X}", i, v);
-                    }
-                }
-            }
-            Err(e) => println!("  0x{:04X} error: {:?}", idx, e),
+    // ---- Verify mode: CoE audit (then exit, no SAFEOP) ----
+    if cfg.mode == Mode::Verify {
+        println!("\n=== CoE Audit ===");
+        // 0xF008: NoCoeStorage / vendor reset
+        let f008_0 = sd.sdo_read::<u32>(0xF008, 0).await;
+        let f008_1 = sd.sdo_read::<u8>(0xF008, 1).await;
+        println!("  0xF008:00 = {:?}  sub1={:?}", f008_0, f008_1);
+        let no_coe_storage = f008_0.unwrap_or(0) == 0x12345678;
+        println!("  NoCoeStorage: {}", if no_coe_storage { "⚠ ENABLED (0x12345678) — config will NOT persist to EEPROM" } else { "✓ disabled" });
+        
+        // 0x1018: Identity
+        for sub in 1..=4u8 {
+            let v = sd.sdo_read::<u32>(0x1018, sub).await;
+            let label = match sub { 1 => "Vendor", 2 => "Product", 3 => "Revision", _ => "Serial" };
+            println!("  0x1018:{:02} ({}) = 0x{:08X}", sub, label, v.unwrap_or(0xFFFFFFFF));
        }
+        
+        // Full PDO layout
+        let snap = bridge::snapshot_layout(&sd, &maindevice, station).await;
+        let h = bridge::compute_layout_hash(&snap);
+        println!("  0x1C12 assign: {:?}", snap.tx_assign);
+        println!("  0x1C13 assign: {:?}", snap.rx_assign);
+        println!("  0x1608 entries: {} (total {} bits)", snap.tx_entries.len(), snap.tx_total_bits);
+        if !snap.tx_entries.is_empty() {
+            for (i, (idx, sub, bl)) in snap.tx_entries.iter().enumerate().take(3) {
+                println!("    [{:02}] 0x{:04X}:{:02} @ {} bits", i+1, idx, sub, bl);
+            }
+            if snap.tx_entries.len() > 3 {
+                println!("    ... ({} more)", snap.tx_entries.len() - 3);
+            }
+        }
+        println!("  0x1A08 entries: {} (total {} bits)", snap.rx_entries.len(), snap.rx_total_bits);
+        if !snap.rx_entries.is_empty() {
+            for (i, (idx, sub, bl)) in snap.rx_entries.iter().enumerate().take(3) {
+                println!("    [{:02}] 0x{:04X}:{:02} @ {} bits", i+1, idx, sub, bl);
+            }
+            if snap.rx_entries.len() > 3 {
+                println!("    ... ({} more)", snap.rx_entries.len() - 3);
+            }
+        }
+        println!("  SM2 len={} SM3 len={}", snap.sm2_len, snap.sm3_len);
+        println!("  Layout CRC32 = 0x{:08X}", h);
+        println!("  Expected hash = 0x{:08X}", bridge::EXPECTED_LAYOUT_HASH.load(std::sync::atomic::Ordering::Relaxed));
+        println!("  0x6000[0] = {}", sd.sdo_read::<u8>(0x6000, 0).await.unwrap_or(0xFF));
+        println!("  0x7000[0] = {}", sd.sdo_read::<u8>(0x7000, 0).await.unwrap_or(0xFF));
+        
+        // AL state / error
+        let (al, _) = bridge::drive_state(&maindevice, station, 0x0002).await;
+        println!("  AL=0x{:04X} err={}", al, al & regs::AL_ERROR != 0);
+        println!("=== CoE Audit complete ===");
+        return Ok(());
    }
    
-    // Write PDO definitions and assignment (override TwinCAT if needed)
-    let blob = bridge::twin_layout_blob(0x7000);
-    let _ = sd.sdo_write_complete(0x1608, 0, &blob).await;
-    let blob = bridge::twin_layout_blob(0x6000);
-    let _ = sd.sdo_write_complete(0x1A08, 0, &blob).await;
-    let blob = bridge::assign_blob(&[0x1608]);
-    let _ = sd.sdo_write_complete(0x1C12, 0, &blob).await;
-    let blob = bridge::assign_blob(&[0x1A08]);
-    let _ = sd.sdo_write_complete(0x1C13, 0, &blob).await;
+    // ---- ensure_link: adopt-if-valid (Consumer) or full reconfigure (ConfigOwner) ----
+    println!("\nensure_link: role={:?} ...", cfg.role);
    
-    // Configure SM2/SM3 with ESI values + FMMU
-    let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_ENABLE)
-        .send(&maindevice, 0x00u8).await;
-    let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_START)
-        .send(&maindevice, 0x1C00u16).await;
-    let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_LEN)
-        .send(&maindevice, 1024u16).await;
-    let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_CTRL)
-        .send(&maindevice, 0x64u8).await;
-    let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_ENABLE)
-        .send(&maindevice, 0x01u8).await;
+    // Read current PDO layout from the bridge
+    let layout_ok = bridge::layout_matches(&sd, &maindevice, station).await.unwrap_or(false);
+    let (al, alc) = bridge::drive_state(&maindevice, station, 0x0002).await;
+    let has_err = al & regs::AL_ERROR != 0;
+    let al_state = al & 0x0F;
+    println!("  AL=0x{:04X} err={} layout_ok={}", al, has_err, layout_ok);
    
-    let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_ENABLE)
-        .send(&maindevice, 0x00u8).await;
-    let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_START)
-        .send(&maindevice, 0x8E00u16).await;
-    let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_LEN)
-        .send(&maindevice, 1024u16).await;
-    let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_CTRL)
-        .send(&maindevice, 0x20u8).await;
-    let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_ENABLE)
-        .send(&maindevice, 0x01u8).await;
-    
-    bridge::write_fmmus_secondary(&maindevice, station).await;
+    match cfg.role {
+        Role::Consumer => {
+            // ---- Consumer: idempotent writes, no INIT→PREOP cycle ----
+            // SM/PDO config must ALWAYS be written after scan (scanning wipes
+            // SM registers and PDO assign/map).  The writes are idempotent:
+            // same layout as the expected expanded 1024-byte config.
+            // Clear any PREOP+ERR (L1 recovery)
+            if has_err {
+                println!("  Consumer: clearing PREOP+ERR ...");
+                let _ = ethercrab::Command::fpwr(station, regs::AL_CONTROL)
+                    .send(&maindevice, 0x0002u16).await;
+                std::thread::sleep(Duration::from_millis(300));
+            }
+            // Skip INIT→PREOP — preserves TwinCAT's persisted CoE objects.
+            println!("  Consumer: idempotent SM/FMMU/PDO config");
+            // SM2/SM3 registers
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_ENABLE)
+                .send(&maindevice, 0x00u8).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_START)
+                .send(&maindevice, 0x1C00u16).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_LEN)
+                .send(&maindevice, (PAYLOAD_LEN as u16)).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_CTRL)
+                .send(&maindevice, 0x64u8).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_ENABLE)
+                .send(&maindevice, 0x01u8).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_ENABLE)
+                .send(&maindevice, 0x00u8).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_START)
+                .send(&maindevice, 0x8E00u16).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_LEN)
+                .send(&maindevice, (PAYLOAD_LEN as u16)).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_CTRL)
+                .send(&maindevice, 0x20u8).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_ENABLE)
+                .send(&maindevice, 0x01u8).await;
+            bridge::write_fmmus_secondary(&maindevice, station, PAYLOAD_LEN as u16, PAYLOAD_LEN as u16).await;
+            // PDO maps and assigns (whitelisted, idempotent)
+            println!("  Consumer: write PDO mappings...");
+            let blob = bridge::twin_layout_blob_sized(0x7000, PAYLOAD_LEN);
+            let _ = bridge::sdo_write_ca_checked(&sd, 0x1608, 0, &blob).await;
+            let blob = bridge::twin_layout_blob_sized(0x6000, PAYLOAD_LEN);
+            let _ = bridge::sdo_write_ca_checked(&sd, 0x1A08, 0, &blob).await;
+            println!("  Consumer: write PDO assignments...");
+            let blob = bridge::assign_blob(&[0x1608]);
+            let _ = bridge::sdo_write_ca_checked(&sd, 0x1C12, 0, &blob).await;
+            let blob = bridge::assign_blob(&[0x1A08]);
+            let _ = bridge::sdo_write_ca_checked(&sd, 0x1C13, 0, &blob).await;
+            let _o7 = sd.sdo_read::<u8>(0x7000, 0).await.unwrap_or(0xFF);
+            let _o6 = sd.sdo_read::<u8>(0x6000, 0).await.unwrap_or(0xFF);
+            let snap = bridge::snapshot_layout(&sd, &maindevice, station).await;
+            let h = bridge::compute_layout_hash(&snap);
+            println!("  Consumer: dyn 0x6000[0]={} 0x7000[0]={} hash=0x{:08X}", _o6, _o7, h);
+        }
+
+        Role::ConfigOwner => {
+            // ---- ConfigOwner: full INIT→PREOP + PDO rebuild ----
+            // Clear any PREOP+ERR by re-requesting PREOP
+            if has_err {
+                println!("  ConfigOwner: clearing PREOP+ERR ...");
+                let _ = ethercrab::Command::fpwr(station, regs::AL_CONTROL)
+                    .send(&maindevice, 0x0002u16).await;
+                std::thread::sleep(Duration::from_millis(300));
+            }
+            // INIT→PREOP cycle to reset CoE state
+            println!("  INIT→PREOP cycle...");
+            let (al_i, _) = bridge::drive_state(&maindevice, station, 0x0001).await;
+            println!("    INIT: {}", bridge::verdict(al_i, 0));
+            if al_i & 0x0F != 0x01 {
+                return Err(format!("INIT failed: {}", bridge::verdict(al_i, 0)).into());
+            }
+            let (al_p, alc_p) = bridge::drive_state(&maindevice, station, 0x0002).await;
+            println!("    PREOP: {}", bridge::verdict(al_p, alc_p));
+            if al_p & 0x0F != 0x02 {
+                return Err(format!("PREOP failed: {}", bridge::verdict(al_p, alc_p)).into());
+            }
+            // Write PDO mappings (0x1608 TxPDO, 0x1A08 RxPDO)
+            // Whitelist-checked: only {0x1608,0x1A08,0x1C12,0x1C13,0xF008,0xF800} allowed.
+            println!("  Write PDO mappings...");
+            let blob = bridge::twin_layout_blob_sized(0x7000, PAYLOAD_LEN);
+            let _ = bridge::sdo_write_ca_checked(&sd, 0x1608, 0, &blob).await;
+            let blob = bridge::twin_layout_blob_sized(0x6000, PAYLOAD_LEN);
+            let _ = bridge::sdo_write_ca_checked(&sd, 0x1A08, 0, &blob).await;
+            // Write PDO assignments (triggers 0x6000/0x7000 object creation)
+            println!("  Write PDO assignments...");
+            let blob = bridge::assign_blob(&[0x1608]);
+            let _ = bridge::sdo_write_ca_checked(&sd, 0x1C12, 0, &blob).await;
+            let blob = bridge::assign_blob(&[0x1A08]);
+            let _ = bridge::sdo_write_ca_checked(&sd, 0x1C13, 0, &blob).await;
+            // Verify the dynamic objects were instantiated
+            let _o7 = sd.sdo_read::<u8>(0x7000, 0).await.unwrap_or(0xFF);
+            let _o6 = sd.sdo_read::<u8>(0x6000, 0).await.unwrap_or(0xFF);
+            // Compute layout hash after successful config
+            let snap = bridge::snapshot_layout(&sd, &maindevice, station).await;
+            let h = bridge::compute_layout_hash(&snap);
+            println!("  dyn: 0x6000[0]={} 0x7000[0]={}  layout_hash=0x{:08X}", _o6, _o7, h);
+            // Configure SM2/SM3 + FMMU
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_ENABLE)
+                .send(&maindevice, 0x00u8).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_START)
+                .send(&maindevice, 0x1C00u16).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_LEN)
+                .send(&maindevice, (PAYLOAD_LEN as u16)).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_CTRL)
+                .send(&maindevice, 0x64u8).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(2) + regs::SM_OFF_ENABLE)
+                .send(&maindevice, 0x01u8).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_ENABLE)
+                .send(&maindevice, 0x00u8).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_START)
+                .send(&maindevice, 0x8E00u16).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_LEN)
+                .send(&maindevice, (PAYLOAD_LEN as u16)).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_CTRL)
+                .send(&maindevice, 0x20u8).await;
+            let _ = ethercrab::Command::fpwr(station, regs::sm_base(3) + regs::SM_OFF_ENABLE)
+                .send(&maindevice, 0x01u8).await;
+            bridge::write_fmmus_secondary(&maindevice, station, PAYLOAD_LEN as u16, PAYLOAD_LEN as u16).await;
+        }
+    }
    
    // SAFEOP
    let (al, alc) = bridge::drive_state(&maindevice, station, 0x0004).await;
@ -562,6 +711,7 @@ async fn run(cfg: &Config) -> Result<(), Box<dyn std::error::Error>> {
        match cfg.mode {
            Mode::Ticker => "ticker",
            Mode::Probe => "probe (read-only, no echo)",
+            Mode::Verify => "verify (CoE audit, no data loop)",
        }
    );
    let start = Instant::now();
@ -589,6 +739,14 @@ async fn run(cfg: &Config) -> Result<(), Box<dyn std::error::Error>> {
    let mut latch1_interval_st = OnlineStats::new("el1252_ch2_edge_interval", 1_000, 0, 20_000_000);
    let mut latch1_phase_st = OnlineStats::new("el1252_ch2_edge_phase", 100, 0, 1_000_000);
    let mut last_report = Instant::now();
+    // J1900 data verification counters
+    let mut prev_tc_seq: u64 = 0;
+    let mut rx_stale: u64 = 0;      // tc_seq unchanged (stale read)
+    let mut rx_nonmono: u64 = 0;     // tc_seq decreased (non-monotonic)
+    let mut comp_err: u64 = 0;        // internal computation errors
+    let mut payload_checked: u64 = 0; // J1900 payload verification cycles
+    let mut payload_mismatch: u64 = 0; // J1900 payload mismatch bytes accumulated
+
    let mut aborted: Option<String> = None;

    loop {
@ -605,7 +763,7 @@ async fn run(cfg: &Config) -> Result<(), Box<dyn std::error::Error>> {
        cyc += 1;
        jitter_st.push(jitter_ns);

-        // 1. Read SM1 (TwinCAT data)
+        // 1. Read SM3 (TwinCAT data via bridge)
        let t_rx0 = Instant::now();
        let mut rx_ok = true;
        match ethercrab::Command::fprd(station, SM_RX_ADDR)
@ -614,8 +772,24 @@ async fn run(cfg: &Config) -> Result<(), Box<dyn std::error::Error>> {
        {
            Ok(pdu) => {
                let raw: &[u8] = &pdu;
+                // Strip 2-byte diagnostic word prefix (0x1A01) from plain mode
                let n = raw.len().min(SM_RX_LEN);
-                rx_buf[..n].copy_from_slice(&raw[..n]);
+                if n > RX_PREFIX {
+                    let copy_len = (n - RX_PREFIX).min(SM_RX_PLD_LEN);
+                    rx_buf[..copy_len].copy_from_slice(&raw[RX_PREFIX..RX_PREFIX + copy_len]);
+                }
+                if cyc <= 3 {
+                    let live: u32 = rx_buf[..SM_RX_PLD_LEN.min(256)].iter().map(|&b| if b != 0 { 1 } else { 0 }).sum();
+                    let show = SM_RX_LEN.min(64);
+                    println!("  rx_buf[0..{}]: {} non-zero (of {}) at cycle {}", show, live, SM_RX_PLD_LEN.min(256), cyc);
+                    print!("  rx_buf[..{}] hex: ", show);
+                    for b in rx_buf[..show].iter() { print!("{:02X}", b); }
+                    println!();
+                    print!("  raw[..{}] hex: ", show);
+                    let raw_show = show.min(raw.len());
+                    for b in raw[..raw_show].iter() { print!("{:02X}", b); }
+                    println!();
+                }
            }
            Err(_) => {
                rx_ok = false;
@ -624,15 +798,63 @@ async fn run(cfg: &Config) -> Result<(), Box<dyn std::error::Error>> {
        }
        rx_rtt_st.push(t_rx0.elapsed().as_nanos() as i64);

-        // 2. In ticker mode: echo payload back and stamp cycle number.
+        // 2. In ticker mode: prove J1900 processing by transforming TwinCAT's
+        //    tc_seq instead of blind echo.  The function f(x)=x*7+3 is a
+        //    non-trivial mathematical transform that no hardware bridge could
+        //    produce — it proves J1900 read, computed AND wrote the data.
+        //    The original tc_seq is preserved at offset 272 for TwinCAT to
+        //    verify:  aIn1[0..7] == f(aOut1.tc_seq).
        //    In probe mode: skip TX (read-only observation).
        if cfg.mode == Mode::Ticker {
            if rx_ok {
-                let n = PAYLOAD_LEN.min(rx_buf.len());
-                tx_buf[..n].copy_from_slice(&rx_buf[..n]);
+                if PAYLOAD_LEN == 8 {
+                    // 8B proof mode: per-byte transform tx[i] = rx[i] XOR 0x5A.
+                    // Each byte is read, transformed and written back
+                    // independently, so TwinCAT can verify all 8 bytes.
+                    for i in 0..PAYLOAD_LEN {
+                        tx_buf[i] = rx_buf[i] ^ 0x5A;
+                    }
+                    payload_checked += 1;
+                } else {
+                // Echo received data within available bounds
+                let echo_len = SM_RX_PLD_LEN.min(tx_buf.len());
+                tx_buf[..echo_len].copy_from_slice(&rx_buf[..echo_len]);
+                // Read TwinCAT's sequence number
+                let tc_seq = u64::from_le_bytes(
+                    rx_buf[..8].try_into().unwrap_or([0; 8]),
+                );
+                // J1900 payload verification: pattern at [16..255] = (tc_seq + i) % 256
+                // (only present in 1KB layout)
+                if SM_RX_PLD_LEN >= 256 {
+                    let mut mism: u32 = 0;
+                    for i in 16..256 {
+                        let expected = ((tc_seq + i as u64) % 256) as u8;
+                        if rx_buf[i] != expected {
+                            mism += 1;
+                        }
+                    }
+                    payload_checked += 1;
+                    payload_mismatch += mism as u64;
+                    if PAYLOAD_LEN >= 280 {
+                        // Write J1900 payload mismatch count for TwinCAT (offset 268)
+                        tx_buf[268..272].copy_from_slice(&mism.to_le_bytes());
+                    }
+                }
+                // Transform: f(x) = x * 7 + 3 (irreversible by simple subtraction)
+                let processed = tc_seq.wrapping_mul(7).wrapping_add(3);
+                tx_buf[..8].copy_from_slice(&processed.to_le_bytes());
+                if PAYLOAD_LEN >= 280 {
+                    // Preserve original for TwinCAT verification (offset 272)
+                    tx_buf[272..280].copy_from_slice(&tc_seq.to_le_bytes());
+                }
+                }
+            }
+            if PAYLOAD_LEN >= 16 {
+                tx_buf[8..16].copy_from_slice(&cyc.to_le_bytes());
+            }
+            if PAYLOAD_LEN >= 280 {
+                tx_buf[264..268].copy_from_slice(&(jitter_ns as i32).to_le_bytes());
            }
-            tx_buf[8..16].copy_from_slice(&cyc.to_le_bytes());
-            tx_buf[264..268].copy_from_slice(&(jitter_ns as i32).to_le_bytes());

            let t_tx0 = Instant::now();
            let tx_ok = ethercrab::Command::fpwr(station, SM_TX_ADDR)
@ -736,6 +958,27 @@ async fn run(cfg: &Config) -> Result<(), Box<dyn std::error::Error>> {
        if tc_seq == 0 {
            no_tc_seq += 1;
        }
+        // J1900 data verification
+        if rx_ok && cfg.mode == Mode::Ticker {
+            if tc_seq == prev_tc_seq {
+                rx_stale += 1;
+            }
+            if prev_tc_seq != 0 && tc_seq != 0 {
+                let delta = (tc_seq as i64).wrapping_sub(prev_tc_seq as i64);
+                if delta < 0 {
+                    rx_nonmono += 1;
+                }
+            }
+            prev_tc_seq = tc_seq;
+            // Self-consistency: verify proc == tc_seq * 7 + 3
+            // (always true for 1KB ticker mode; 8B mode uses XOR echo instead)
+            if PAYLOAD_LEN != 8 {
+                let computed = tc_seq.wrapping_mul(7).wrapping_add(3);
+                if cfg.mode == Mode::Ticker && tx_buf[..8] != computed.to_le_bytes() {
+                    comp_err += 1; // internal computation error (should never fire)
+                }
+            }
+        }

        exec_st.push(t0.elapsed().as_nanos() as i64);

@ -748,19 +991,22 @@ async fn run(cfg: &Config) -> Result<(), Box<dyn std::error::Error>> {
                    el1252_in = b;
                }
            }
+            let proc_val = tc_seq.wrapping_mul(7).wrapping_add(3);
+            let stale_pct = if cyc > 0 { (rx_stale * 100 / cyc) } else { 0 };
            println!(
-                "S tms={} cyc={} tc_seq={} txe={} rxe={} notc={} e0={} e1={} in=0x{:02X} lst={:02X}{:02X}",
+                "S tms={} cyc={} raw={} proc={} txe={} rxe={} stale={}% mono={} cerr={} mism={} e0={} e1={}",
                start.elapsed().as_millis(),
                cyc,
                tc_seq,
+                proc_val,
                tx_err,
                rx_err,
-                no_tc_seq,
+                stale_pct,
+                rx_nonmono,
+                comp_err,
+                payload_mismatch,
                pos_edges,
                pos1_edges,
-                el1252_in,
-                el1252_st[0],
-                el1252_st[1]
            );
            last_report = Instant::now();
        }
@ -787,6 +1033,11 @@ async fn run(cfg: &Config) -> Result<(), Box<dyn std::error::Error>> {
            pos_edges, neg_edges, pos1_edges, el1252_err
        );
    }
+    println!("=== J1900 data verification ===");
+    println!("  tc_seq: stale={} ({}%) nonmono={} comp_err={}", rx_stale,
+        if cyc > 0 { rx_stale * 100 / cyc } else { 0 },
+        rx_nonmono, comp_err);
+    println!("  payload: checked={} mismatch={}", payload_checked, payload_mismatch);
    println!(
        "\n=== done: {} cycles in {:.1}s, tx_err={}, rx_err={}, no_tc_seq={}, el2202_err={}, el2262_err={} ===",
        cyc,
--- a/src/regs.rs
+++ b/src/regs.rs
@ -65,6 +65,11 @@ pub const DC_SYNC1_CYCLE: u16 = 0x09A4;
 pub const DC_SYNC0_ACTIVATE: u8 = 0x01;
 pub const DC_SYNC1_ACTIVATE: u8 = 0x02;

+// ---- EEPROM interface ----
+pub const EEPROM_CTRL_STATUS: u16 = 0x0500;
+/// Bit 4: reload EEPROM into ESC configuration (command).
+pub const EEPROM_RELOAD_CMD: u16 = 0x0010;
+
 // ---- EL2202 process data byte (PDO 0x1600/0x1601, from EEPROM) ----
 // [bit0=ch1 data, bit1=ch1 TRISTATE, bit2=ch2 data, bit3=ch2 TRISTATE].
 // Writing ch1 data + ch1 tristate (0x03) puts channel 1 into high-resistance.