ethercat-linux/scripts/tc-deploy-primary.ps1

#Requires -Version 5.1
<#
.SYNOPSIS
    Deploy Primary-side TwinCAT project - scan hardware, fix PDO, link PLC, activate, start runtime.
#>
param(
    [string]$Solution = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.sln',
    [string]$Tsproj   = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\TwinCATProject1.tsproj',
    [string]$TargetNetId = '169.254.176.217.1.1',
    [string]$LogDir   = 'C:\Users\tonycao\work\twincat3-auto-cli\TwinCAT_EL6695_Primary\Logs',
    [switch]$SkipScan
)
$ErrorActionPreference = 'Continue'
$LogFile = Join-Path $LogDir "deploy-primary.log"
New-Item -ItemType Directory -Force -Path $LogDir | Out-Null

function Log($m) {
    $line = (Get-Date -Format 'yyyy-MM-dd HH:mm:ss') + "  $m"
    Add-Content -Path $LogFile -Value $line -Encoding utf8 -ErrorAction SilentlyContinue
    Write-Host $line
}
function LogSection($m) { Log ''; Log ('='*65); Log "  $m"; Log ('='*65) }

Log '=== tc-deploy-primary start ==='

# ---- Step 1: Fix PDO in tsproj ----
LogSection 'Step 1/5: Fix PDO in tsproj'
$content = [System.IO.File]::ReadAllText($Tsproj, [System.Text.Encoding]::UTF8)

$oldPdoIn = '<Pdo Name="IO Inputs" Index="#x1a08" Flags="#x0020" SyncMan="3"/>'
$newPdoIn = @"
<Pdo Name="IO Inputs" Index="#x1a08" Flags="#x0020" SyncMan="3">
							<Entry Name="IO Inputs" Index="#x6000" Sub="#x01">
								<Type GUID="{18071995-0000-0000-0000-000300000400}">ARRAY [0..1023] OF BYTE</Type>
							</Entry>
						</Pdo>
"@
if ($content -match [regex]::Escape($oldPdoIn)) { $content = $content -replace [regex]::Escape($oldPdoIn), $newPdoIn; Log '  IO Inputs PDO fixed' }

$oldPdoOut = '<Pdo Name="IO Outputs" Index="#x1608" InOut="1" Flags="#x0020" SyncMan="2"/>'
$newPdoOut = @"
<Pdo Name="IO Outputs" Index="#x1608" InOut="1" Flags="#x0020" SyncMan="2">
							<Entry Name="IO Outputs" Index="#x7000" Sub="#x01">
								<Type GUID="{18071995-0000-0000-0000-000300000400}">ARRAY [0..1023] OF BYTE</Type>
							</Entry>
						</Pdo>
"@
if ($content -match [regex]::Escape($oldPdoOut)) { $content = $content -replace [regex]::Escape($oldPdoOut), $newPdoOut; Log '  IO Outputs PDO fixed' }

# Fix SM lengths for EL6695
$content = $content -replace '001c00006400000003000000000000000000001c64010000', '001c00040000000003000000000000000000001c64010000'
$content = $content -replace '008e02002000010004000000000000000200008e20010000', '008e02040000010004000000000000000200008e20010000'

[System.IO.File]::WriteAllText($Tsproj, $content, [System.Text.Encoding]::UTF8)
Log '  tsproj PDO fix saved'

# ---- Step 2: Find adapter and write Pnp binding ----
LogSection 'Step 2/5: Discover network adapter + Pnp binding'
$adapters = Get-NetAdapter -Physical | Where-Object { $_.Status -eq 'Up' }
$sel = $adapters | Where-Object { $_.InterfaceDescription -like '*TwinCAT*' } | Select-Object -First 1
if (-not $sel) { $sel = $adapters | Where-Object { $_.InterfaceDescription -like '*Intel*' } | Select-Object -First 1 }
if (-not $sel) { $sel = $adapters[0] }
$adapterMac = ($sel.MacAddress -replace '-', '').ToLower()
$adapterName = $sel.Name
Log "  Adapter: $adapterName MAC=$adapterMac"

if ($content -match '<AddressInfo>.*?</AddressInfo>') { $content = $content -replace '<AddressInfo>.*?</AddressInfo>', '' }
$addrBlock = @"
<AddressInfo>
				<Pnp>
					<DeviceDesc>$adapterName (TwinCAT-Intel PCI Ethernet Adapter - $($sel.InterfaceDescription))</DeviceDesc>
					<DeviceName>\DEVICE\$adapterMac</DeviceName>
					<DeviceData>$adapterMac</DeviceData>
				</Pnp>
			</AddressInfo>
"@
$content = $content -replace '(?s)(<Name>[^<]+</Name>\s*)', "`$1`t`t`t`t$addrBlock`n`t`t`t`t"
[System.IO.File]::WriteAllText($Tsproj, $content, [System.Text.Encoding]::UTF8)
Log '  Pnp binding written'

if ($SkipScan) {
    Log '  -SkipScan: skipping hardware scan, using tsproj as-is'
} else {
    # ---- Step 3: Open DTE, reload devices, activate ----
    LogSection 'Step 3/5: Open DTE + reload devices'
    try { $dte = New-Object -ComObject TcXaeShell.DTE.17.0 } catch { $dte = New-Object -ComObject TcXaeShell.DTE.15.0 }
    $dte.MainWindow.Visible = $true
    try { $dte.SuppressUI = $false } catch { }
    $dte.Solution.Open($Solution)
    for ($i = 1; $i -le 120; $i++) { Start-Sleep -Seconds 1; if ($dte.Solution.IsOpen) { Log "IsOpen after ${i}s"; break } }

    $sm = $null
    for ($i = 1; $i -le 30; $i++) { try { $sm = $dte.Solution.Projects.Item(1).Object; if ($sm) { Log 'SysManager ready'; break } } catch {}; Start-Sleep -Seconds 3 }
    Start-Sleep -Seconds 15
    try { $sm.SetTargetNetId($TargetNetId); Log 'SetTargetNetId OK' } catch { Log "SetTargetNetId err: $_" }

    # Activate to go online (needed before reload)
    try { $dte.SuppressUI = $true } catch { }
    try { $sm.ActivateConfiguration(); Log 'ActivateConfiguration OK' } catch { Log "Activate err: $_" }
    Start-Sleep -Seconds 10

    # Reload devices to scan actual hardware topology
    $bytes = @(0xE9,0x87,0x8D,0xE6,0x96,0xB0,0xE5,0x8A,0xA0,0xE8,0xBD,0xBD,0xE8,0xAE,0xBE,0xE5,0xA4,0x87)
    $reloadCmd = 'TwinCAT.' + [System.Text.Encoding]::UTF8.GetString($bytes)
    try { $dte.ExecuteCommand($reloadCmd); Log "Reload devices OK" } catch { Log "Reload err: $_" }
    Start-Sleep -Seconds 10

    # ---- Step 4: Link PLC variables to IO ----
    LogSection 'Step 4/5: Link PLC variables to IO'
    try {
        # Find PLC instance tree item
        $plcInstance = $sm.LookupTreeItem('TIPC^PlcSync^PlcSync Instance')
        if ($plcInstance) {
            Log "PLC instance found: $($plcInstance.Name)"
            # Find Outputs and Inputs sub-items
            for ($j = 1; $j -le [int]$plcInstance.ChildCount; $j++) {
                try {
                    $child = $plcInstance.Child($j)
                    Log "  Child: $($child.Name)"
                    for ($k = 1; $k -le [int]$child.ChildCount; $k++) {
                        try { $var = $child.Child($k); Log "    Var: $($var.Name) type=$($var.ItemType)" } catch {}
                    }
                } catch {}
            }
        } else { Log '  PLC instance not found in tree' }
    } catch { Log "  Tree lookup err: $($_.Exception.Message)" }

    # ---- Step 5: Activate and start ----
    LogSection 'Step 5/5: Activate + start runtime'
    try { $dte.SuppressUI = $true } catch { }
    try { $sm.ActivateConfiguration(); Log 'ActivateConfiguration OK' } catch { Log "Activate err: $_" }
    Start-Sleep -Seconds 10

    try { $sm.StartRestartTwinCAT(); Log 'StartRestartTwinCAT executed' } catch { Log "StartRestart err: $_" }

    $adsDll = 'C:\Program Files (x86)\Beckhoff\TwinCAT\3.1\Components\Base\v170\TwinCAT.Ads.dll'
    Add-Type -Path $adsDll -ErrorAction SilentlyContinue
    function Get-TcState {
        try { $c = New-Object TwinCAT.Ads.TcAdsClient; $c.Connect($TargetNetId, 10000); $s = $c.ReadState(); $c.Dispose(); return "$($s.AdsState)" }
        catch { return "ERR" }
    }
    for ($i = 1; $i -le 12; $i++) {
        Start-Sleep -Seconds 5; $st = Get-TcState
        Log "state +$(($i)*5)s: $st"
        if ($st -eq 'Run') { break }
    }

    try { $dte.Quit() } catch {}
    Log "Final state: $(Get-TcState)"
}

LogSection 'Deploy complete'
Log '=== tc-deploy-primary end ==='